Electric Bed Vibrating Motor Mount with Porous Foam Heat Dissipation

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Solution Overview

Problem

Conventional electric beds with vibrating motors face challenges in securely mounting and installing the motors, and in effectively dissipating heat generated during prolonged use, which can lead to overheating and premature aging of components.

Innovation Solution

An electric bed design featuring a bed support with a hollow portion, a cushion container with heat dissipating holes, and a retaining belt that securely fixes the vibrating motor and enhances heat dissipation through strategically placed holes for ambient airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If foam materials are used to absorb vibrations from the vibrating motor, then vibration absorption is improved, but heat dissipation deteriorates and heat accumulates

Engineering Contradiction:
Improvevibration absorptionVSAvoidheat dissipation
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The cushion container is designed with multiple heat dissipating holes formed directly in the foam material, creating a porous structure that allows heat to pass through while maintaining the vibration absorption properties of the foam

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The cushion container acts as an intermediary between the vibrating motor and the external environment, providing both vibration absorption through the foam material and heat dissipation through the strategically placed holes

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If the vibrating motor operates for a long period of time, then massage function is improved, but heat accumulation increases and motor lifespan decreases

Engineering Contradiction:
Improveoperation durationVSAvoidmotor lifespan
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The heat dissipating holes enable continuous heat removal during prolonged motor operation, ensuring that the massage function can operate for extended periods without heat accumulation damaging the motor

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The design converts the harmful heat byproduct of prolonged motor operation into a manageable issue by providing dedicated heat dissipation pathways, allowing the motor to run longer safely

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If foam material is used for vibration absorption, then vibration isolation is improved, but heat insulation increases and heat dissipation worsens

Engineering Contradiction:
Improvevibration isolationVSAvoidheat dissipation efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The foam material is designed with integrated heat dissipating holes that create a porous structure, allowing thermal energy to pass through while the foam matrix continues to absorb vibrations effectively

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for simple and secure installation of the vibrating motor while effectively dissipating heat, prolonging the motor's lifespan and preventing unpleasant odors from foam materials.

Implementation Method 1

at least one first heat dissipating hole communicated with the chamber to an ambient environment

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 2

the heat generated by the vibrating motor can be effectively dissipated to outside

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS12011095B1Electric bed having vibrating motor
Publication Date: 2024.06.18 STAR SEEDS CO LTD
  • US12011095B1 patent drawing
  • US12011095B1 patent drawing
  • US12011095B1 patent drawing

AI summary

An electric bed includes a bed support, a cushion container, a vibrating motor, and a retaining belt. The bed support has a hollow portion. The cushion container includes a main body having a top portion received in the hollow portion, a chamber provided inside the main body, and at least one first heat dissipating hole communicated with the chamber to an ambient environment. The vibrating motor is disposed in the chamber of the cushion container. The retaining belt is disposed to the bed support and attached on a bottom edge of the cushion container to fix the cushion container to the bed support. As a result, the vibrating motor can be firmly mounted by a simple way to achieve convenient assembly, and the heat generated by the vibrating motor due to operation for a long period of time can be effectively dissipated.