Electric Cable Joule Heating for Non-Invasive CO2 Measurement

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Solution Overview

Problem

There is a lack of integrated or reportable solutions for determining carbon dioxide emissions resulting from the heating of an electrical conductor in an electrical cable due to the Joule effect, which affects power loss and contributes to CO2 emissions.

Innovation Solution

A non-invasive determination system comprising an electric cable with a measuring unit and a calculation unit that uses temperature sensors and a Rogowski coil to measure electrical intensity, determining conductor temperature and CO2 emissions based on conductor temperature and electrical intensity, employing physical models to estimate conductor temperature without invasive methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature sensors are placed inside the electrical cable to directly measure conductor temperature, then measurement precision is improved, but the cable structure is damaged and the method becomes invasive

Engineering Contradiction:
Improveconductor temperature measurementVSAvoidinvasive damage to cable
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses an intermediary thermal model that relates the easily measurable peripheral temperature (on the cable surface) to the difficult-to-measure conductor temperature through thermal resistance parameters. Instead of directly measuring conductor temperature with invasive sensors, the system measures peripheral temperature and uses the thermal model (equation 1: Θcond = Θb1 + T1 × Wc) to calculate the conductor temperature indirectly, thus avoiding damage to the cable while achieving accurate temperature determination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/invasive approach of inserting temperature sensors into the cable with a non-invasive thermal field model. The system substitutes direct physical contact measurement with a mathematical model based on heat transfer principles, using measurable peripheral conditions (temperature and power loss) to infer the internal conductor state without mechanical intrusion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If integrated measuring devices are installed on existing electrical cables to determine CO2 emissions, then CO2 emission quantification is enabled, but the complexity of the system increases

Engineering Contradiction:
ImproveCO2 emission dataVSAvoidmeasurement system structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent creates a universal measurement system that can be applied to existing electrical cables without modification. The measuring box (boîte de mesure) is a self-contained unit that combines temperature sensing, current measurement (for power loss calculation), and CO2 emission calculation capabilities. This multi-functional device can be mounted on any standard cable and provides comprehensive monitoring (temperature, power loss, CO2 emissions) through a single integrated solution, reducing overall system complexity despite the added functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-service by automatically calculating CO2 emissions from the measured parameters. The calculation unit uses the measured peripheral temperature and power loss data, combined with the thermal model and emission factors, to automatically determine CO2 emissions without requiring external intervention or complex additional equipment. The system serves its own measurement and calculation needs through integrated processing.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables non-invasive and non-destructive determination of conductor temperature and CO2 emissions, allowing for punctual and localized measurements on existing electrical cables without damaging them, thereby accurately quantifying CO2 emissions.

Implementation Method 1

Said at least one temperature sensor is arranged on an external surface of said at least one layer of material to measure a peripheral temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a device for measuring the electrical intensity I cond of an electric current flowing in the electrical conductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

heating of the electrical conductor of an electrical cable by the Joule effect

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP4607166A1System for determining an amount of carbon dioxide emissions resulting from the heating of an electric conductor of an electric cable by joule effect
Publication Date: 2025.08.27 NEXANS SA
  • EP4607166A1 patent drawingFigure 1~3
  • EP4607166A1 patent drawingFigure 4~6
  • EP4607166A1 patent drawingFigure 7~9

AI summary

The invention relates to a system (100) for determining a quantity of carbon dioxide emissions resulting from the heating of an electrical conductor of an electrical cable by Joule effect, said determination system comprising: - an electrical cable (10) comprising at least one electrical conductor (12) and at least one layer of material surrounding said at least one conductor, - a measuring unit (110) associated with the electrical cable, said measuring unit comprising at least one temperature sensor (20) and a device for measuring the electrical intensity Icond (112) of an electric current flowing in the electrical conductor, - a calculating unit (120) configured to communicate information with the measuring unit, the calculating unit being configured to determine the conductor temperature Θcond by means of said at least one temperature sensor,said calculation unit being further configured to determine a quantity of carbon dioxide emissions resulting from the heating of the electrical conductor by Joule effect as a function of the conductor temperature Θcond and the electrical intensity Icond in the electrical conductor.,