Electric Candle Flame Optics for Realistic Flicker With Simpler Assembly

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Solution Overview

Problem

Existing electric lights, including tapered and pillar types, fail to produce a realistic flame effect while being overly complex and costly to manufacture.

Innovation Solution

An electric candle device with a pendulum and LED system that simulates a flickering flame, using an electromagnet to move the pendulum within the candle's housing, powered by batteries, and an infrared remote receiver for control, with a lens to focus light onto a flame-shaped element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If existing electric lights use complex structures to simulate flame, then flame effect realism is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveflame effect realismVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent uses a simple LED to illuminate a flame-shaped element, creating a realistic flame effect through optical copying rather than complex mechanical or electronic simulations. The flame-shaped element is a static component with a specific geometry that mimics the appearance of a real flame when backlit by the LED.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent extracts only the essential visual characteristic of a flame (its shape and light transmission) and implements it through a simple illuminated element, removing unnecessary complex components while preserving the core flame-like appearance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If existing electric lights use simplified structures, then manufacturing cost is reduced, but flame effect realism deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidflame effect realism
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The flame-shaped element serves as a simple, inexpensive template that copies the essential visual appearance of a flame. This approach achieves realistic flame effects using low-cost materials and simple manufacturing processes.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The flame-shaped element can be manufactured as a simple, inexpensive component using common materials, making the overall device cost-effective while maintaining visual realism.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Illumination intensity

If existing electric lights use multiple components to achieve flame effect, then flame simulation quality is improved, but manufacturing time increases

Engineering Contradiction:
Improveflame simulation qualityVSAvoidmanufacturing time
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent combines the light source (LED) and the flame-shaped element into a single integrated assembly, where the LED is positioned behind the flame-shaped element. This merging of functions reduces the number of separate components and simplifies the manufacturing process while maintaining flame simulation quality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flame-shaped element serves multiple functions: it defines the flame's visual shape, acts as a light diffuser, and creates the characteristic flame appearance when illuminated. This multi-functionality reduces the need for additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively simulates a realistic flame effect while reducing manufacturing time and cost, offering a cost-effective and efficient solution for electric lighting that mimics a real candle.

Implementation Method 1

an LED that illuminates the flame-shaped element continuously

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

an electromagnet acting as the drive mechanism can be coupled to a first side of the circuit board, and generates a magnetic field that interacts with a magnet coupled to the pendulum

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Data Source

PatentUS11988346B2Electric lighting devices
Publication Date: 2024.05.21 L&L CANDLE CO LLC
  • US11988346B2 patent drawing
  • US11988346B2 patent drawing
  • US11988346B2 patent drawing

AI summary

Various embodiments of electric lighting devices and, in particular, electric candles are described. The devices can include a flame element onto which light can be projected from a light source. Preferably, the light is projected within a focal area on the flame element. The housing of the devices can include projections that help maintain a vertical position of a circuit board within the housing.