Heating control method and apparatus of electric control box, and air conditioner

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Solution Overview

Problem

Air conditioning devices face reliability issues in low temperature environments due to degraded component performance, particularly electrolytic capacitor capacity, and existing heating solutions pose risks of high dry burning temperatures damaging components inside the electric control box.

Innovation Solution

A heating control method and apparatus that involves a controller in the air conditioner acquiring temperature data from the electric control box, controlling a heating component to heat the box based on detected temperature, and using circulating fans for internal circulation heating to reduce the risk of over-high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heating component is used to heat the electric control box in low temperature environments, then the reliability of the air conditioning device is improved, but the risk of high dry burning temperature damaging components increases

Engineering Contradiction:
Improvereliability of air conditioning deviceVSAvoidhigh dry burning temperature damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The heating process is segmented into multiple stages: a first heating stage using the heating component to raise the temperature, followed by a second heating stage using circulating fans for heat circulation. This segmentation allows the system to achieve reliable heating while avoiding the harmful effects of continuous high-temperature heating.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating component operates periodically rather than continuously. The controller alternates between activating the heating component for temperature elevation and activating the circulating fans for heat distribution, creating a periodic action pattern that prevents sustained high temperatures and reduces component damage risk.

Inventive Principle:
Principle #19Periodic action

2Temperature

If the heating component operates continuously to maintain temperature, then the electric control box remains warm, but the probability of component damage due to over-high temperature increases

Engineering Contradiction:
Improvetemperature of electric control boxVSAvoidcomponent integrity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The circulating fans serve as an intermediary mechanism between the heating component and the components inside the electric control box. Instead of allowing direct continuous heating, the fans circulate the heated air, distributing heat more evenly and preventing localized overheating that could damage components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the heating parameter from continuous high-temperature heating to periodic heating combined with air circulation. This parameter change allows maintaining adequate temperature for reliability while avoiding the harmful effects of continuous high temperature operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the probability of component damage from high temperatures within the electric control box by implementing a controlled heating method that utilizes circulating fans for internal heat dissipation, enhancing the reliability and longevity of air conditioning device components.

Implementation Method 1

a heating component in the electric control box to heat the electric control box according to the detected temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

circulating fans in the electric control box to conduct internal circulation heating of the electric control box

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS20240251521A1Heating control method and apparatus of electric control box, and air conditioner
Publication Date: 2024.07.25 HEFEI MIDEA HEATING & VENTILATING EQUIP
  • US20240251521A1 patent drawing
  • US20240251521A1 patent drawing
  • US20240251521A1 patent drawing

AI summary

The present application provides a heating control method and an apparatus for an electric control box and an air conditioner, which relate to the technical field of air conditioning devices and are used to solve the technical problem that components in the electric control box are more likely to be damaged when a heating component is heated. The heating control method for the electric control box includes: acquiring a detected temperature of a temperature sensor in the electric control box; controlling a heating component in the electric control box to heat the electric control box according to the detected temperature; and sequentially driving circulating fans in the electric control box to conduct internal circulation heating of the electric control box according to a heating time of the heating component.