Electric Drive Control via Stored Optimal Inverter Parameters

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Solution Overview

Problem

The efficiency of electric drives depends on various variables such as output voltage and switching frequency of the inverter, but accurate motor parameters are often unknown, making it difficult to determine optimal operating parameters.

Innovation Solution

A method and apparatus for controlling an electric drive that involves running the drive in a desired operating point, determining the input power, varying the output voltage or flux reference to minimize power consumption, determining the optimal switching frequency, and storing these values for later use, allowing the drive to operate efficiently without requiring precise motor parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If numerical computing is used to determine optimal operating parameters, then the electric drive efficiency can be improved, but accurate motor parameters are required which are often unavailable

Engineering Contradiction:
Improveelectric drive efficiencyVSAvoidmotor parameter accuracy
Core Design Contradiction:
Loss of energyVSLoss of information

Solution Approach 1:

The system performs self-characterization by automatically determining optimal operating parameters through measurement and storage during commissioning, without requiring external motor parameter data. The electric drive characterizes itself by measuring input power at different operating points and storing the results for future use.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The optimal operating parameters are determined in advance during a commissioning phase before normal operation begins. The system pre-characterizes the electric drive by measuring and storing optimal parameters for various operating points, so that during normal operation these pre-determined parameters can be directly applied without requiring real-time calculations or motor parameter knowledge.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If optimal operating parameters are determined through measurement and storage, then the drive can operate efficiently without accurate motor parameters, but additional measurement and storage steps are required

Engineering Contradiction:
Improveoperation without precise motor parametersVSAvoidcontrol process steps
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system performs the complex measurement and parameter determination process in advance during commissioning. Once the optimal parameters are measured and stored for each operating point, the normal operation becomes simple - the controller only needs to retrieve the pre-stored parameters from memory and apply them, eliminating the need for complex real-time calculations or motor parameter knowledge.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9184691B2Method for controlling electric drive and electric drive
Publication Date: 2015.11.10 ABB (SCHWEIZ) AG
  • US9184691B2 patent drawing
  • US9184691B2 patent drawing

AI summary

A method for controlling an electric drive, having an inverter, an electric motor and control means configured in a first operating state of the electric drive to control the electric drive to run in a constant operating point, determine and store a value of an output voltage of the inverter or a value of a flux reference of the inverter, and a value of a switching frequency of the inverter with which a determined input power of the electric drive is lowest. The controller is configured in a second operating state of the electric drive to control the electric drive to use the stored values to run in the operating point.