Electric Field Ion Beam Control for Implantation Uniformity

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Solution Overview

Problem

High energy ion implanters face challenges in achieving precise implantation angles and uniform dose distribution due to magnetic field interactions and beam contamination, leading to non-uniform implantation and increased equipment size and power consumption.

Innovation Solution

The implementation of an electric field collimating lens and an electric field energy filter in a U-shaped beamline configuration, which includes a beam scanner with adjustable deflection electrodes, to maintain precise implantation and reduce equipment size and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a magnetic field-based beam transport system is used, then beam focusing and direction control are achieved, but magnetic field interactions cause beam contamination and non-uniform implantation

Engineering Contradiction:
Improveimplantation uniformityVSAvoidbeam contamination
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the magnetic field-based beam transport system with an electric field-based system. Specifically, electrostatic lenses and electric field deflectors are used instead of magnetic fields to control and transport the ion beam. This substitution eliminates magnetic field interactions that cause beam contamination while maintaining precise beam focusing and directional control, thereby achieving uniform implantation without harmful magnetic effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If traditional beam transport components are used, then beam control is achieved, but equipment size and power consumption increase

Engineering Contradiction:
Improveimplantation precisionVSAvoidpower consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by stationary object

Solution Approach 1:

The patent substitutes traditional magnetic field-based beam control components with electric field-based components. Electrostatic lenses replace magnetic lenses for focusing, and electric field deflectors replace magnetic deflectors for beam steering. This substitution reduces power consumption and equipment size while maintaining implantation precision, as electric field systems require less energy and occupy less space compared to their magnetic field counterparts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures highly precise ion implantation with reduced implantation angle error and power consumption, while allowing for efficient installation and maintenance, and maintaining a stable implantation state even during beam instability.

Implementation Method 1

The present invention employs an electric field collimating lens and an electric field energy filter in a U-shaped beamline configuration

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

The present invention employs an electric field collimating lens and an electric field energy filter in a U-shaped beamline configuration

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

which includes a beam scanner with adjustable deflection electrodes

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 4

ions are implanted into a semiconductor wafer in a vacuum state so as to add impurities to crystals of the semiconductor wafer

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS9576771B2High energy ion implanter, beam current adjuster, and beam current adjustment method
Publication Date: 2017.02.21 SUMITOMO HEAVY IND ION TECH
  • US9576771B2 patent drawing
  • US9576771B2 patent drawing
  • US9576771B2 patent drawing

AI summary

A beam current adjuster for an ion implanter includes a variable aperture device which is disposed at an ion beam focus point or a vicinity thereof. The variable aperture device is configured to adjust an ion beam width in a direction perpendicular to an ion beam focusing direction at the focus point in order to control an implanting beam current. The variable aperture device may be disposed immediately downstream of a mass analysis slit. The beam current adjuster may be provided with a high energy ion implanter including a high energy multistage linear acceleration unit.