Electric Bicycle Hub Assembly for Automated Planetary Gear Shifting

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Solution Overview

Problem

Conventional bicycle transmissions require complicated manual operations for speed changes, which are labor-intensive and hinder a seamless riding experience.

Innovation Solution

A hub assembly with an electric shifting assembly and a driving motor is integrated into the bicycle hub, allowing for accurate and simple gear shifts through automated control, assisted by sensors and motors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual thumb shifter operation is used to control speed changes, then the transmission can be controlled, but the operation becomes complicated and labor-intensive

Engineering Contradiction:
Improveease of gear shifting operationVSAvoidcomplexity of transmission control system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical thumb shifter system with an automated electric control system. A control assembly with an electric motor actuates the planetary gear assembly through electromagnetic conversion, eliminating the need for manual thumb shifter operations and reducing operational complexity while maintaining transmission control functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control assembly automatically adjusts the transmission path of the driving force without requiring manual intervention. The system self-regulates the gear shifting process by using the electric motor to actuate the planetary gear assembly, making the system serve itself rather than requiring user operation

Inventive Principle:
Principle #25Self-service

2Productivity

If conventional manual transmission control is used, then speed changes can be achieved, but the riding experience is degraded due to labor-intensive operations

Engineering Contradiction:
Improveefficiency of gear shiftingVSAvoidlabor intensity of shifting operation
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent substitutes the manual mechanical operation system with an automated electric actuation system. The electric motor in the control assembly converts electrical energy to mechanical motion to adjust the planetary gear assembly, dramatically improving gear shifting efficiency while eliminating labor-intensive manual operations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control assembly acts as an intermediary between the power source and the planetary gear assembly. It uses an electric motor as a mediator to automatically actuate the transmission path switching, improving productivity while removing the need for direct manual labor in gear shifting operations

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables labor-saving, precise gear changes with enhanced riding experience by eliminating the need for manual shifting operations.

Implementation Method 1

a planetary gear assembly arranged on the hub shaft and in the hub, where the planetary gear assembly is configured to transmit a driving force to the hub

Methodology Applied
Scientific EffectGear: Gear

Implementation Method 2

an electric transmission assembly configured to act on the control assembly, to switch the transmission path of the driving force; and a driving motor arranged in the hub and configured to provide the driving force to the hub

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 3

a drive member driven by the control motor, where the drive member is configured to act on the pushing portion, to rotate the control ring around the hub shaft

Methodology Applied
Scientific EffectWorm drive: Worm Drive

Data Source

PatentUS20250223006A1HUB assembly and bicycle
Publication Date: 2025.07.10 GUANGDONG LOFANDI INTELLIGENT TECH CO LTD
  • US20250223006A1 patent drawing
  • US20250223006A1 patent drawing
  • US20250223006A1 patent drawing

AI summary

A hub assembly, including a hub axle; a hub, which is rotatably sleeved on the hub axle; a planetary gear assembly, which is arranged on the hub axle and in the hub and is used for transmitting a driving force to the hub; a power input member, which is rotatably sleeved on the hub axle and is used for providing a driving force for the planetary gear assembly; a control assembly, which acts on the planetary gear unit and is used for switching a transmission path for the driving force; an electric transmission assembly, which acts on the control assembly so as to switch a transmission path for the driving force; and a driving electric motor, which is arranged in the hub and is used for providing a driving force for the hub.