Electric Hydraulic Pump for Power Steering

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Solution Overview

Problem

Conventional hydraulic steering systems lack the capability to perform advanced features like park assist, lane keeping, and stability control due to their reliance on engine-powered pumps, which result in inefficient fluid flow rates varying with engine speed, limiting their functionality.

Innovation Solution

An electrically powered hydraulic pump system with a motor that supplies pressurized fluid to a hydraulic assist power steering assembly, allowing independent control of fluid flow and pressure, enabling the system to provide enhanced steering assistance and support advanced features by adjusting pump speed based on vehicle conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an engine-powered pump is used in a hydraulic steering system, then the system can provide hydraulic assist, but the fluid flow rate varies with engine speed resulting in low flow rates during parking and high flow rates during highway driving

Engineering Contradiction:
Improvesteering system functionalityVSAvoidfluid flow rate control
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces the engine-powered mechanical pump with an electrically powered hydraulic pump. This substitution allows the pump to be controlled independently of engine speed, enabling variable fluid flow rates to be delivered to the steering gear based on actual steering needs rather than engine RPM. The electric motor can be controlled to provide appropriate flow rates during parking maneuvers, highway driving, and intermediate conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If an engine-powered pump is used, then the steering system can operate, but it consumes vehicle power and fuel

Engineering Contradiction:
Improvesteering assist capabilityVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the engine-driven pump with an electrically powered hydraulic pump. This allows the steering system to operate independently of the engine, consuming electrical energy from the vehicle's electrical system rather than mechanical energy from the engine. This substitution reduces direct fuel consumption associated with power steering operation while maintaining reliable steering assist capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If a hydraulic variable effort steering system is added to provide advanced features, then performance features improve, but system complexity increases

Engineering Contradiction:
Improveadvanced steering featuresVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrically powered hydraulic pump serves multiple functions: it provides hydraulic fluid for power steering assist, enables variable flow rates for different driving conditions, and supports advanced features like park assist and lane keeping. By using a single electric pump that can be controlled to provide different flow rates, the system achieves multi-functionality without requiring separate systems for each feature, thereby managing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electric pump system reduces fuel and power consumption, enables efficient hydraulic assist maneuvers, and allows for features like park assist by optimizing fluid flow rates, enhancing steering ease and system capability.

Implementation Method 1

a hydraulic pump having an electric motor, the hydraulic pump configured to supply pressurized hydraulic fluid

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

the hydraulic pump configured to supply pressurized hydraulic fluid to the hydraulic assist power steering assembly

Methodology Applied
Scientific EffectHydraulic pressure generation: Hydraulic Press

Data Source

PatentUS9545948B2Hydraulically assisted power steering system
Publication Date: 2017.01.17 STEERING SOLUTIONS IP HOLDING CORP
  • US9545948B2 patent drawing
  • US9545948B2 patent drawing
  • US9545948B2 patent drawing

AI summary

A power steering assist system includes a hydraulic assist power steering assembly configured to couple to a vehicle steering gear, and a hydraulic pump having an electric motor, the hydraulic pump configured to supply pressurized hydraulic fluid to the hydraulic assist power steering assembly.