Electric Machine Torque Control for Smooth Vehicle Braking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for controlling electric machine torque in vehicles fail to effectively prevent sudden torque fluctuations during braking, leading to reduced driving safety and comfort due to jerky movements and undesirable accelerations.

Innovation Solution

A method involving multiple high-pass and low-pass filters to differentiate and integrate speed gradients, ensuring dynamic control of setpoint torque by comparing output values from these filters, thereby preventing undesirable torque generation and improving damping during braking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a single high-pass filter is used to differentiate speed, then torque fluctuations can be reduced, but sudden accelerating torque during braking cannot be prevented

Engineering Contradiction:
Improvespeed stabilityVSAvoiddriving safety
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent divides the single filtering operation into multiple sequential filtering stages. The detected speed is first differentiated by a first high-pass filter, then limited to positive values, and then differentiated again by a second high-pass filter. This segmentation allows the system to progressively filter out harmful torque fluctuations while preventing sudden accelerating torque during braking operations.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If multiple filtering operations are applied to reduce torque fluctuations, then driving comfort improves, but the system complexity increases

Engineering Contradiction:
Improvedriving comfortVSAvoidfiltering system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple filtering operations (two high-pass filters and one low-pass filter) into a unified control algorithm that processes speed signals through a coordinated sequence of operations. By merging these filtering functions into an integrated control strategy rather than separate physical components, the system achieves improved driving comfort while managing overall system complexity through software-based implementation.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If the detected speed is differentiated multiple times to improve speed control, then rotational speed fluctuations are dampened, but undesirable torque generation during braking occurs

Engineering Contradiction:
Improverotational speed stabilityVSAvoidundesirable torque during braking
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by using the limited positive speed values from the first high-pass filter as an input to the second high-pass filter. This preliminary processing step prevents negative speed gradients from propagating through the filtering system, thereby preemptively blocking the generation of undesirable accelerating torque during braking operations before they can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent introduces an intermediary element - the limiter that constrains speed values to only positive gradients - between the first and second high-pass filters. This intermediary component acts as a mediator that selectively allows only beneficial speed changes to pass through while blocking harmful negative gradients, thus preventing undesirable torque generation during braking.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3665033B1Method for operating an electric machine, device, drive device, and motor vehicle
Publication Date: 2023.09.06 ROBERT BOSCH GMBH
  • EP3665033B1 patent drawingFigure 1~2
  • EP3665033B1 patent drawingFigure 3

AI summary

The invention relates to a method for operating an electric machine (2) for a vehicle (3). A target torque of the electric machine (2) is regulated during a driving process depending on a detected time-dependent rotational speed of the electric machine (2). In the process, the detected rotational speed is differentiated by means of a first high-pass filter (5) over time, the detected rotational speed is then differentiated again over time in a limited manner to positive rotational speed values and using a second high-pass filter (8), and the target torque is regulated depending on the output value of the second high-pass filter (8).