Rotating Electric Machine Layout to Prevent Terminal Oil Contamination

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Solution Overview

Problem

The concern in existing combined power systems is that lubricating oil leakage from oil auxiliary devices can contaminate the electric terminals of the rotating electric machine system.

Innovation Solution

The oil auxiliary device group is positioned below the electric terminals, and the fuel auxiliary device group is positioned below the electric terminals and ignition device, with both groups being supported by the rotating electric machine housing, preventing direct contact with lubricating oil and fuel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the oil auxiliary device group is positioned near the bearing for efficient lubrication supply, then the lubrication efficiency is improved, but the electric terminal may be contaminated by leaking lubricating oil

Engineering Contradiction:
Improvelubrication efficiencyVSAvoidelectric terminal contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent resolves the spatial conflict by transitioning from a two-dimensional planar arrangement to a three-dimensional vertical arrangement. The oil auxiliary device group is positioned in the lower portion of the housing while the electric terminal is positioned in the upper portion, creating vertical separation that prevents oil contamination while maintaining lubrication efficiency through dedicated supply passages.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the oil auxiliary device group is positioned away from the electric terminal to prevent contamination, then the contamination risk is reduced, but the lubrication supply efficiency may deteriorate

Engineering Contradiction:
Improveelectric terminal contaminationVSAvoidlubrication supply efficiency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces oil supply passages as intermediary channels that connect the oil auxiliary device group to the bearing. These passages act as mediators that enable efficient lubrication supply while maintaining spatial separation between the oil auxiliary devices and the electric terminal, thus preventing contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If multiple oil auxiliary devices are arranged in a compact group, then the device complexity is reduced, but the layout flexibility is limited

Engineering Contradiction:
Improvenumber of oil auxiliary devicesVSAvoidlayout flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent segments the housing into distinct vertical zones: the lower portion accommodates the oil auxiliary device group and the upper portion accommodates the electric terminal. This segmentation allows for compact arrangement of multiple oil auxiliary devices while maintaining layout flexibility through the vertical division of functional zones.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents contamination of electric terminals and ignition device by lubricating oil and fuel, maintains efficient lubrication and cooling of bearings, facilitates easy maintenance, and improves layout flexibility.

Implementation Method 1

a bearing (270, 280) that supports the rotating shaft (204)

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

an oil auxiliary device group (150) including a plurality of oil auxiliary devices (152) that supply a lubricating oil (LO) to the bearing (270, 280)

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS12519373B2Combined power system
Publication Date: 2026.01.06 HONDA MOTOR CO LTD
  • US12519373B2 patent drawing
  • US12519373B2 patent drawing
  • US12519373B2 patent drawing

AI summary

In a combined power system, a rotating electric machine system includes a rotating electric machine, a rotating electric machine housing, an electric terminal, and an oil auxiliary device group. Bearings support a rotating shaft in the rotating electric machine housing. The oil auxiliary device group supplies lubricating oil to the bearings. The oil auxiliary device group is supported by the rotating electric machine housing and is positioned below the electric terminal.