Electric Machine Phase Correction for Power Input Timing

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Solution Overview

Problem

Existing electric machines face challenges in precisely detecting the position of the rotator and controlling electric power input timing, leading to inefficiencies and potential wasteful power consumption due to deviations in timing alignment.

Innovation Solution

An electric machine system with a control unit that corrects the phase of electric power signals to optimize input and output timing, using a correction unit to adjust the phase so that electric power magnitude approaches an extreme value, such as a minimum or maximum, thereby minimizing losses and improving performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the position of the rotator is detected using hysteresis properties of the motor, then the position detection can be implemented, but the detection precision is insufficient leading to timing deviations

Engineering Contradiction:
Improverotator position detection precisionVSAvoidpower consumption efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism where the detected rotator position information is fed back to the control unit, which then adjusts the power input timing accordingly. This closed-loop feedback system compensates for detection inaccuracies by continuously optimizing the power input timing based on actual rotator position, thereby resolving the contradiction between using simple hysteresis-based detection and maintaining energy efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the control parameter from fixed timing based solely on hysteresis detection to variable timing that adjusts according to detected rotator position. By making the power input timing a variable parameter that responds to position feedback, the system optimizes energy efficiency despite using relatively simple position detection methods.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the power input timing is controlled based on detected rotator position, then performance can be optimized, but timing deviations still occur causing wasteful power consumption

Engineering Contradiction:
Improveelectric machine performanceVSAvoidwasteful power consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control unit uses feedback from rotator position detection to continuously adjust power input timing. This feedback loop ensures that power is input at the optimal moment corresponding to the rotator's actual position, preventing timing deviations and eliminating wasteful power consumption while maintaining high performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from static, fixed power input timing to dynamic timing that adapts to the rotator's real-time position. This dynamic adjustment mechanism allows the system to optimize performance and minimize energy waste by continuously synchronizing power input with the rotator's actual state.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12463566B2Electric machine system
Publication Date: 2025.11.04 IHI CORP
  • US12463566B2 patent drawing
  • US12463566B2 patent drawing
  • US12463566B2 patent drawing

AI summary

An electric machine system includes an electric machine, an electric power converter, and a control unit. The electric machine includes a stator that includes coils, and a rotator that includes a magnet and is rotatable with respect to the stator. The electric power converter inputs electric power with respect to the coils of the electric machine. The control unit controls the electric power converter. The control unit includes an output unit and a correction unit. The output unit outputs a control signal for operating the electric power converter to the electric power converter. The correction unit corrects a phase of the control signal that determines input timing of the electric power with respect to the coils of the electric machine. The correction unit corrects the phase so that the magnitude of the electric power approaches an extreme value.