Electric Machine Pulsed Control With Ramped Mode Transitions

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Solution Overview

Problem

Conventional electric machines operate inefficiently when subjected to varying load conditions, as they are typically driven continuously without adjusting to their most efficient operating ranges, leading to suboptimal energy conversion efficiency.

Innovation Solution

Implementing pulsed control of electric machines by intermittently modulating their output between different torque levels, using a ramp generator to transition between pulsed and continuous operations, thereby optimizing energy conversion efficiency under varying operational demands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If electric machines operate continuously under varying load conditions, then they can maintain constant output, but energy conversion efficiency deteriorates

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidoutput delivery
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent applies periodic action by implementing pulsed control where the electric machine operates in alternating pulsed and continuous modes. The controller switches between these modes based on operating conditions, creating periodic operation cycles that optimize efficiency while maintaining required output delivery over time

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies dynamics by making the operating mode adjustable and adaptive. The controller dynamically transitions between pulsed and continuous operation based on real-time operating conditions, allowing the system to adapt its behavior to varying load demands while optimizing energy conversion efficiency

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If electric machines operate continuously, then stable output is maintained, but noise, vibration, and harshness increase

Engineering Contradiction:
Improvenoise, vibration, and harshnessVSAvoidoperational stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent applies periodic action by implementing pulsed control where the electric machine operates in alternating pulsed and continuous modes. The controller switches between these modes based on operating conditions, creating periodic operation cycles that optimize efficiency while maintaining required output delivery over time

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies intermediary by introducing a ramp generator as a mediating component between the pulsed and continuous operation modes. The ramp generator provides smooth transitions between operating states, preventing abrupt changes that would cause noise and vibration while maintaining operational stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12424962B2Pulsed electric machine control with soft start and end
Publication Date: 2025.09.23 TULA ETECHNOLOGY INC
  • US12424962B2 patent drawing
  • US12424962B2 patent drawing
  • US12424962B2 patent drawing

AI summary

An electric machine controller arranged to direct a power converter to cause a pulsed operation of an electric machine in selected operational ranges to deliver a desired output and to cause a continuous operation of the electric machine in selected operational ranges is provided. A ramp generator is adapted to provide a ramping between the pulsed operation and the continuous operation.