Electric Machine PWM Control for Harmonic Injection Timing

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Solution Overview

Problem

Existing methods for operating electric machines struggle to efficiently regulate harmonic currents and voltages, particularly in reducing noise and torque ripples, due to limitations in pulse width modulation techniques.

Innovation Solution

The method employs a 'double update' pulse width modulation approach, calculating two harmonic manipulated variables for each period of the modulation method, one for switch-on and one for switch-off operations, to independently determine these times and improve harmonic frequency modulation and voltage positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a conventional single update pulse width modulation method is used, then the control structure is simple, but the delay is high and the maximum frequency of target voltages is limited

Engineering Contradiction:
Improvemaximum frequency of target voltagesVSAvoidcontrol structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent divides the single update PWM control into two separate update operations: one for switch-on and one for switch-off. This segmentation allows each operation to be optimized independently, doubling the maximum frequency of target voltages while maintaining manageable control structure through systematic organization of the two update processes.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If harmonic currents are injected to reduce noise and torque ripples, then the regulation quality improves, but the complexity of control increases

Engineering Contradiction:
Improveregulation qualityVSAvoidcontrol complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic harmonic injection where the harmonic manipulated variable is continuously adjusted based on actual machine operation. The double update PWM method enables real-time modification of harmonic parameters, allowing the system to adapt to changing conditions and maintain optimal regulation quality without excessive complexity through dynamic rather than static control.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the switching frequency is increased to improve voltage positioning, then the resolution improves, but the computational load increases

Engineering Contradiction:
Improvevoltage positioning resolutionVSAvoidcomputational energy
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent performs preliminary calculation of the harmonic manipulated variable for both switch-on and switch-off operations before the actual PWM execution. By pre-calculating these values and storing them for use in the double update process, the system achieves high voltage positioning resolution without excessive computational load during the critical PWM switching moments, as the heavy calculation work is done in advance.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12316263B2Method and device for operating an electric machine
Publication Date: 2025.05.27 ROBERT BOSCH GMBH
  • US12316263B2 patent drawing
  • US12316263B2 patent drawing
  • US12316263B2 patent drawing

AI summary

The invention relates to a method for operating an electric machine. A harmonic manipulated variable with respect to a harmonic of a predetermined frequency occurring during the energization of the electric machine is determined. The electric machine is energized using the determined harmonic manipulated variable by means of a pulse width modulation method. For each period of the pulse width modulation method, the harmonic manipulated variable is determined for both a switch-on operation and a switch-off operation.