Rotating Electric Machine Speed Control for Transmission Input Stability

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Solution Overview

Problem

In vehicle drive systems with an engagement device and a rotating electric machine in the power transfer path between an internal combustion engine and a multi-stage automatic transmission, it is difficult to adjust the input rotational speed of the transmission during shifting operations due to deviations in the transfer torque capacity of the engagement device, leading to degraded drivability.

Innovation Solution

A control device that adjusts the rotational speed of the rotating electric machine according to a predetermined pattern to maintain stable input torque to the multi-stage automatic transmission, correcting any differences in transfer torque capacity to ensure consistent rotational acceleration during shifting operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the engagement device is brought into a slip engagement state to start the internal combustion engine, then the engine can be started using the torque of the rotating electric machine, but the transfer torque capacity of the engagement device may deviate from target or fluctuate, causing the input rotational speed of the multi-stage automatic transmission to fluctuate and degrading drivability

Engineering Contradiction:
ImprovedrivabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device calculates the difference between actual and target transfer torque capacity of the engagement device, and uses this feedback to correct the rotational speed command value of the rotating electric machine. This closed-loop feedback control compensates for torque capacity deviations and fluctuations, stabilizing the input rotational speed of the transmission during engine start in electric travel mode.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control device dynamically adjusts the rotational speed command value of the rotating electric machine based on the calculated torque capacity difference. By changing the rotational speed parameter in response to actual torque capacity conditions, the system maintains stable transmission input rotational speed despite engagement device torque fluctuations.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If feedforward control of torques is performed to adjust the input rotational speed of the multi-stage automatic transmission, then the shifting operation should be optimized, but the control becomes ineffective when the transfer torque capacity of the engagement device deviates from target

Engineering Contradiction:
Improveshifting operation smoothnessVSAvoidcontrol accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system supplements feedforward torque control with feedback control by continuously monitoring the actual transfer torque capacity of the engagement device and adjusting the rotating electric machine's rotational speed command accordingly. This combination ensures accurate control even when torque capacity deviates from target values.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control device calculates the torque capacity difference in advance and uses it to pre-adjust the rotational speed command value of the rotating electric machine. This preliminary correction compensates for expected torque deviations before they affect the transmission input rotational speed.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10300908B2Control device for starting an internal combustion engine during a shifting operation
Publication Date: 2019.05.28 AISIN AW CO LTD
  • US10300908B2 patent drawing
  • US10300908B2 patent drawing
  • US10300908B2 patent drawing

AI summary

A control device that includes an electronic control unit that causes a rotational speed of the rotating electric machine to change according to a predetermined first change pattern after the rotational speed of the rotating electric machine changes from a pre-shifting synchronous rotational speed in association with progress of the shifting operation until reaching a first synchronous range that is determined on the basis of a rotational speed of the internal combustion engine, the pre-shifting synchronous rotational speed being the rotational speed of the rotating electric machine in a shift speed established before the shifting operation is started.