Vehicle Electric Machine Torque Control for Engine Diagnostic Testing

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Solution Overview

Problem

Management of multiple traction power sources in vehicles is problematic, particularly in hybrid electric vehicles with both internal combustion engines and electric machines, leading to inefficiencies and potential damage due to improper torque distribution.

Innovation Solution

A control system for vehicles that includes controllers to determine and control the coupling state of electric machines to vehicle wheels based on driving mode, attributes, and efficiency signals, allowing selective coupling and decoupling to optimize torque distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple traction power sources are used to provide torque to wheels, then vehicle power and performance are improved, but management complexity and risk of improper torque distribution increase

Engineering Contradiction:
Improvevehicle powerVSAvoidmanagement complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

A coupling controller is introduced as an intermediary device between the multiple traction power sources and the wheels. This controller determines coupling states and manages torque distribution, simplifying the management complexity while maintaining the power benefits of multiple traction sources.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts the coupling state of the electric machine based on real-time operating conditions such as vehicle speed, driving mode, and efficiency requirements. This dynamic adjustment allows the system to optimize torque distribution across different operating scenarios, resolving the management complexity issue.

Inventive Principle:
Principle #15Dynamics

2Productivity

If electric machine is selectively coupled to wheels, then torque distribution efficiency is improved, but control system complexity increases

Engineering Contradiction:
Improvetorque distribution efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system is segmented into distinct functional modules: input means for receiving operating condition signals, processing means for determining coupling states, and output means for controlling coupling. This segmentation organizes the control complexity into manageable components while maintaining efficient torque distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses feedback from operating condition signals (vehicle speed, driving mode, efficiency signals) to continuously adjust the coupling state of the electric machine. This feedback mechanism enables efficient torque distribution without requiring overly complex control logic, as the system automatically adapts to changing conditions.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If coupling state is determined based on multiple signals (attributes and efficiency), then vehicle efficiency is improved, but processing complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidprocessing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The processing means is designed to handle multiple types of input signals (attribute signals and efficiency signals) through a unified coupling state determination process. This multi-functional approach consolidates the processing complexity into a single versatile component rather than requiring separate processing paths for each signal type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12515531B2Apparatus and method for controlling an electric machine for a vehicle
Publication Date: 2026.01.06 JAGUAR LAND ROVER LTD
  • US12515531B2 patent drawing
  • US12515531B2 patent drawing
  • US12515531B2 patent drawing

AI summary

Aspects of the present invention relate to a method and to a control system for controlling at least one electric machine of a vehicle to support diagnostic testing of a vehicle system comprising an internal combustion engine, wherein the method comprises: controlling a torque output of the at least one electric machine to allow a vehicle drive torque demand to be met while the internal combustion engine is operated within at least one torque threshold for the diagnostic testing or operated at a torque setpoint for the diagnostic testing.