Electric Machine Vector Control for Torque Ripple Damping

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Solution Overview

Problem

Existing electric motors and generators face challenges in efficiently controlling torque and maintaining synchronicity between stator and rotor magnetic fields without relying on rare-earth magnets or separate exciter circuits, and in managing torque ripples and transient damping across a wide frequency range.

Innovation Solution

The implementation of an electric machine with a field wound synchronous motor design featuring shorted, concentrated windings and a controller that adjusts current magnitude and angle in response to operating conditions, allowing for effective transient damping and torque control without rare-earth magnets or separate exciter circuits, utilizing direct coupling between stator and rotor for power and signal transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional electric motors use rare-earth magnets and separate exciter circuits for torque control, then torque control capability is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvetorque control capabilityVSAvoidcomplexity of exciter circuits and magnets
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent removes rare-earth magnets and separate exciter circuits from the motor structure, extracting these complex components while maintaining torque control capability through alternative means (electromagnetic induction and controller-based current adjustment)

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The stator windings serve multiple functions: they produce the magnetic field for torque generation and simultaneously serve as the excitation source for the rotor, eliminating the need for separate exciter circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If electric motors operate across a wide frequency range, then adaptability is improved, but transient damping and torque ripple control become more difficult

Engineering Contradiction:
Improveoperating frequency rangeVSAvoidtransient damping and torque ripple control
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The controller dynamically adjusts current magnitude and angle in real-time based on operating conditions, enabling effective transient damping and torque ripple control across a wide frequency range through adaptive parameter modification

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback control mechanisms to monitor and adjust stator current parameters, maintaining stable operation and reducing torque ripples across varying frequency conditions

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient torque control and reduced torque ripples, enhances transient damping across a wide frequency range, and eliminates the need for rare-earth magnets and separate exciter circuits, improving motor performance and reliability.

Implementation Method 1

Electric current is translated into electromagnetic fields which exert a mechanical force, or torque, between the stator and the rotor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The rotor defines a field energizable by magnetic fields produced by the stator windings to produce relative motion between the rotor and the stator

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS12199482B2Power distribution within an electric machine
Publication Date: 2025.01.14 TAU MOTORS INC
  • US12199482B2 patent drawing
  • US12199482B2 patent drawing
  • US12199482B2 patent drawing

AI summary

An electric machine includes a stator and a rotor energizable by magnetic fields produced by the stator when receiving a stator current to produce relative motion between the rotor and the stator. A controller is configured to send the stator current through the stator at a current angle measured from the closest one of a pole of the rotor, determine a desired operational output of the electric machine, and determine a desired rotor motion corresponding to the desired operational output of the electric machine. The controller is further configured to calculate a vector control modulation applied to the stator that elicits the desired rotor motion, and adjust the current angle of the stator current based on the vector control modulation to cause the rotor to perform the desired rotor motion and achieve the desired operational output of the electric machine.