Electric Motor Booster Pump for Liquid Rocket Engine

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Liquid rocket engines with turbopumps require high internal pressures in propellant tanks to prevent cavitation, leading to increased weight due to thicker tank designs and complexity in booster pump systems driven by hydraulic turbines.

Innovation Solution

A liquid rocket engine design featuring a booster pump driven by an electric motor, with the motor cooled by a propellant through a cooling line, allowing operation at reduced tank pressures and reducing tank weight by installing the booster pump between the propellant tank and pump.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high internal pressure is maintained in propellant tanks to prevent cavitation, then pump reliability is improved, but tank weight increases due to thicker design

Engineering Contradiction:
Improvepump reliabilityVSAvoidtank weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The propellant delivery system is segmented into two stages: a booster pump that performs initial pressurization from the tank, and a main pump that maintains delivery pressure. This segmentation allows the tank to operate at lower pressure while still achieving the required inlet pressure for the main pump, thereby reducing tank weight while maintaining pump reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The booster pump performs preliminary pressurization of the propellant before it enters the main pump. By pre-pressurizing the propellant to a moderate level, the main pump receives adequate inlet pressure without requiring the tank to maintain high pressure, thus reducing tank weight while ensuring reliable pump operation.

Inventive Principle:
Principle #10Preliminary action

2Weight of moving object

If booster pump is installed to reduce tank pressure requirements, then tank weight is reduced, but device complexity increases

Engineering Contradiction:
Improvetank weightVSAvoidsystem complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The booster pump and main pump are integrated into a unified propellant delivery system with coordinated control. The booster pump is positioned upstream of the main pump, and both pumps work together as a combined system to achieve the required propellant delivery pressure, simplifying the overall system architecture while reducing tank weight.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electric motor driving the booster pump is designed to provide multi-functional capability by controlling propellant flow rate and pressure according to different flight phases. This universal motor design reduces the need for separate control systems for different operating conditions, thereby reducing system complexity while achieving weight reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If electric motor is used to drive booster pump, then system adaptability is improved, but motor cooling becomes a challenge

Engineering Contradiction:
Improvesystem adaptabilityVSAvoidmotor temperature
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The electric motor utilizes the propellant fluid itself as a cooling medium. The propellant passes through or around the motor housing, absorbing heat generated by the motor during operation. This self-service cooling approach eliminates the need for separate cooling systems while managing motor temperature effectively.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cooling system employs hydraulic principles by using the liquid propellant as a coolant. The propellant flows through cooling channels in the motor housing, transferring heat from the motor to the propellant through convection and conduction, thereby effectively managing motor temperature without adding complex cooling infrastructure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electric motor-driven booster pump efficiently cools the motor using propellants, enabling operation at lower tank pressures, thus reducing the weight and complexity of the propellant tank while maintaining necessary inlet pressures for the pump.

Implementation Method 1

the electric motor configured to drive the booster pump may be efficiently cooled through a propellant, a cooling line, and the like

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11060482B2Liquid rocket engine using booster pump driven by electric motor
Publication Date: 2021.07.13 KOREA AEROSPACE RES INST
  • US11060482B2 patent drawing
  • US11060482B2 patent drawing
  • US11060482B2 patent drawing

AI summary

The present invention relates to a liquid rocket engine using a booster pump driven by an electric motor, and more particularly, to a liquid rocket engine using a booster pump driven by an electric motor in which a booster pump is installed between a propellant tank and a propellant pump so that a requirement for an inlet pressure of the propellant pump may be met even in a state in which an internal pressure of the propellant tank is reduced, resulting in reduced amount of a propellant and reduced weight of the propellant tank, and the electric motor configured to drive the booster pump may be efficiently cooled through an oxidant, a cooling line, and the like.