Electric Aircraft Propulsion Modeling for Component Matching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing propeller-driven electric propulsion systems in aircraft face inefficiencies due to the lack of comprehensive assessment of propulsion component combinations, leading to deficiencies in assembly, design, and real-time adjustments.

Innovation Solution

A method and system that utilize a processor to analyze performance criteria, maintain databases of battery, motor, and propeller characteristics, and run a propulsion analysis model to generate optimal component combinations, enabling precise assembly and real-time adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional methods of selecting propulsion components are used, then assembly is simpler, but performance optimization and component compatibility are insufficient

Engineering Contradiction:
Improvepropulsion component selection accuracyVSAvoidpropulsion system assembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary computational analysis and simulations before actual assembly to identify optimal component combinations. The propulsion analysis model evaluates multiple scenarios in advance, allowing designers to select the best configuration before physical assembly begins, thereby improving selection accuracy without proportionally increasing assembly complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A computational model acts as an intermediary between component specifications and assembly decisions. The propulsion analysis model serves as a mediator that processes performance criteria, battery models, motor models, and propeller models to generate optimized assembly recommendations, reducing the complexity burden on human designers while improving precision

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If comprehensive propulsion analysis is performed, then component compatibility improves, but computational time and resources increase

Engineering Contradiction:
Improvepropulsion component compatibilityVSAvoidpropulsion analysis computation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The comprehensive propulsion analysis is segmented into independent modular models: battery model, motor model, and propeller model. Each model can be queried independently from databases containing performance characteristics, allowing the system to perform thorough compatibility analysis while enabling selective execution based on specific design needs, thus managing computational resources more efficiently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Performance characteristics of batteries, motors, and propellers are pre-stored in databases before the actual propulsion analysis. This preliminary organization of data allows the computational model to quickly retrieve and evaluate component compatibility without performing exhaustive real-time calculations, reducing computation time while maintaining comprehensive analysis capability

Inventive Principle:
Principle #10Preliminary action

3Productivity

If real-time adjustments are implemented, then flight performance improves, but system complexity and control difficulty increase

Engineering Contradiction:
Improveflight performance efficiencyVSAvoidpropulsion control system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements real-time feedback mechanisms where the propulsion analysis model continuously monitors flight conditions and adjusts propulsion component parameters accordingly. This feedback loop enables dynamic optimization of flight performance while the automated computational nature of the adjustments reduces the control difficulty burden on operators

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The propulsion system performs self-adjustments through automated computational models that analyze performance criteria and modify component parameters without requiring manual intervention. This self-service capability improves flight performance efficiency while reducing the apparent system complexity from the operator's perspective, as the system manages its own optimization

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20260062150A1Methods and systems for battery powered aircraft
Publication Date: 2026.03.05 BEDRICH KYLE
  • US20260062150A1 patent drawing
  • US20260062150A1 patent drawing
  • US20260062150A1 patent drawing

AI summary

Methods and systems relate to propulsion for aircraft that include battery-powered electric motors driving propellers. The methods may use a propulsion analysis model that connects propulsion component models and is used in a propulsion simulation. Exemplary uses of a resulting propulsion selection output from the propulsion simulation include generating a list of propulsion component combinations that may be ranked for performance, assembling the aircraft with the propulsion component combinations, designing of the propulsion components, or adjusting in real-time one or more of the propulsion components. For example, adjusting the pitch of the propeller on the aircraft based on the propulsion selection output may occur automatically by an actuator coupled to the propeller in response to the actuator receiving a command signal from the processor based on the propulsion selection output being performed during flight.