Electric Pump Deicer Control for Aircraft Icing

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Solution Overview

Problem

Conventional deicing systems for aircraft, particularly pneumatic deicers, lack smart control mechanisms to optimize air/vacuum performance based on aircraft characteristics and flight conditions, leading to inefficiencies and potential operational issues during varying icing conditions.

Innovation Solution

An electric pump-driven deicing system that dynamically controls air pressure and vacuum levels based on static and dynamic data, such as ambient pressure and flight conditions, using a controller to determine the optimal air flow and pressure for efficient deicing, allowing for both positive and negative pressure applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional pneumatic deicers are used without smart control mechanisms, then the system structure is simple, but deicing efficiency is reduced and power consumption increases

Engineering Contradiction:
Improvedeicing efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system dynamically adjusts air pressure and volumetric flow rates based on real-time flight conditions (altitude, temperature, aircraft speed) and ice accumulation characteristics. The controller continuously modifies pump operation parameters to optimize deicing performance for varying icing conditions, transitioning from static to dynamic control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensors that monitor flight conditions, ice accumulation, and pump performance in real-time. This feedback is processed by the controller to automatically adjust deicing parameters, creating a closed-loop control system that optimizes deicing efficiency while reducing unnecessary power consumption.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If conventional deicing systems operate without optimization, then the system is easy to operate, but power consumption is high and component life is reduced

Engineering Contradiction:
Improvepower consumptionVSAvoidoperation simplicity
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The deicing system performs self-optimization by automatically sensing flight conditions and ice accumulation, then autonomously adjusting pump parameters without pilot intervention. The controller manages the entire deicing process, selecting appropriate modes (continuous, cyclic, demand-based) and adjusting pressures and flows to minimize power consumption while maintaining effectiveness.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes operational parameters (air pressure, volumetric flow rate, pump duty cycle) based on detected conditions. By dynamically modifying these parameters rather than maintaining constant high-level operation, the system reduces overall power consumption while adapting to varying deicing requirements throughout the flight.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional deicers apply constant air pressure, then the system is simple to control, but ice shedding performance is suboptimal under varying flight conditions

Engineering Contradiction:
Improveice shedding performanceVSAvoidpressure control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system transitions from constant pressure application to dynamic pressure modulation. Air pressure is continuously adjusted based on flight conditions (altitude, speed, temperature) and ice characteristics, allowing optimal ice shedding performance across varying operational envelopes rather than relying on fixed pressure settings.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller can implement cyclic or periodic deicing patterns, alternating between inflation and deflation phases of pneumatic boots. This periodic action enhances ice shedding by creating repeated stress cycles on the ice accumulation, improving removal effectiveness compared to continuous or constant pressure application.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances deicing efficiency, reduces power consumption, extends the life of deicing system components, and improves ice shedding performance by optimizing deicing operations according to real-time flight conditions.

Implementation Method 1

determining, based on the static data and the dynamic data, an amount of air pressure and a volumetric flow to apply from an electric pump to a deicing device

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

the amount of air pressure is negative, thereby creating a vacuum effect

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS12097963B2Control of electric pump-driven deicer
Publication Date: 2024.09.24 GOODRICH CORP
  • US12097963B2 patent drawing
  • US12097963B2 patent drawing
  • US12097963B2 patent drawing

AI summary

Examples described herein provide a computer-implemented method that includes receiving static data about an aircraft. The method further includes receiving dynamic data about flight conditions for a flight of the aircraft. The method further includes determining, based on the static data and the dynamic data, an amount of air pressure and a volumetric air flow to apply from an electric pump to a deicing device. The method further includes controlling the electric pump to cause the electric pump to apply the amount of air pressure and the volumetric air flow to the deicing device.