Electric soap dispenser

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Solution Overview

Problem

Existing electric soap dispensers often fail to provide a continuous stream of soap, require priming, and have issues with power management and soap discharge adjustment, leading to inefficiencies and user inconvenience.

Innovation Solution

An electric soap dispenser with a housing, power supply, reservoir, pump, and electronic control unit that allows for continuous soap discharge, priming, power modulation, and adjustable soap amount, featuring a sensor device, reversible pump, and power-saving sensor activation, along with a clog-clearing mode and ambient light calibration to prevent false triggers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the pump operates in traditional automatic soap dispenser mode, then single small doses of soap are dispensed, but continuous soap flow cannot be achieved

Engineering Contradiction:
Improvesoap discharge rateVSAvoidoperational flexibility
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system dynamically adjusts pump operation mode based on user needs. The electronic control unit can switch between single-dose dispensing mode and continuous flow mode, allowing the pump to operate differently depending on whether a sensor trigger or manual button press is received, thus achieving both precise dosing and continuous flow capabilities

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the sensor device operates continuously at high frequency, then detection accuracy is improved, but power consumption increases

Engineering Contradiction:
Improveobject detection accuracyVSAvoidsensor power consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The sensor device operates periodically rather than continuously. The electronic control unit activates the sensor at specific intervals or triggered events, achieving sufficient detection accuracy for hand presence while dramatically reducing average power consumption compared to continuous operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses ambient light calibration to automatically adjust sensor thresholds. The sensor device calibrates itself by detecting ambient light levels and adjusting its trigger sensitivity, improving detection accuracy without requiring additional power for manual calibration procedures

Inventive Principle:
Principle #25Self-service

3Power

If the battery operates at full power, then pump performance is maximized, but battery life is reduced

Engineering Contradiction:
Improvepump power outputVSAvoidbattery operational life
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The electronic control unit dynamically adjusts pump motor power parameters based on battery charge level. When battery voltage drops below certain thresholds, the control unit reduces motor speed or duty cycle to maintain operation, preventing complete power depletion and extending usable battery life while maintaining adequate pump performance

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If the pump is operated without priming, then device complexity is reduced, but pump reliability deteriorates

Engineering Contradiction:
Improvepriming mechanism complexityVSAvoidpump operational reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pump system performs self-priming through its own operation. The electronic control unit activates the pump motor, which creates negative pressure that automatically draws soap from the reservoir through the pump chamber, eliminating the need for separate manual priming mechanisms while ensuring reliable pump operation

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dispenser provides a convenient continuous soap flow, extends battery life, prevents dripping, and ensures consistent performance by optimizing power usage and soap discharge, while reducing the risk of false activations and maintaining cleanliness.

Implementation Method 1

A pump is disposed in the housing, the pump having an inlet connected to the outlet of the reservoir

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

A sensor device is configured to detect the presence of an object

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Data Source

PatentEP2108106B1Electric soap dispenser
Publication Date: 2020.01.01 SIMPLEHUMAN LLC
  • EP2108106B1 patent drawingFigure 1
  • EP2108106B1 patent drawingFigure 2
  • EP2108106B1 patent drawingFigure 3

AI summary

An electric soap dispenser that includes sensors for detecting the presence of an object. The dispenser can be configured to dispense an amount of liquid soap, for example, upon detecting the presence of an object. The dispenser can include various features for enhancing the performance thereof. For example, the dispenser can include an additional button for manual operation of the pump. Additionally, the dispenser can detect the voltage of a power supply and compensate for a drop in voltage of the power supply so as to produce more uniform dispensations of the liquid product.