Electric Water Pump Control for Engine Warm-Up

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Solution Overview

Problem

The internal combustion engine's cooling water temperature rises less responsively than the combustion chamber wall temperature during engine warm-up, leading to delayed overall engine warm-up and reduced combustion performance if the electric water pump's flow rate is controlled solely based on combustion chamber wall temperature.

Innovation Solution

A cooling device and method that control the electric water pump's discharge flow rate according to both the cooling water temperature below a warm-up completion determination temperature and the combustion chamber wall temperature when it exceeds this threshold, ensuring efficient engine warm-up by adjusting the flow rate based on these conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flow rate of the electric water pump is controlled based on the combustion chamber wall temperature from cold engine start, then the cooling water demand for after engine warm-up completion is met, but the temperature rise of the cooling water is slowed down and overall engine warm-up is delayed

Engineering Contradiction:
Improvecooling water demand satisfactionVSAvoidengine warm-up time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control system dynamically switches between two control modes based on the cooling water temperature relative to the engine warm-up completion temperature. During warm-up (cooling water temperature below threshold), the system uses cooling water temperature-based control to accelerate warming. After warm-up completion (cooling water temperature above threshold), it switches to combustion chamber wall temperature-based control for proper cooling management. This dynamic adaptation resolves the contradiction by optimizing control strategy for each operational phase.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the control parameter from combustion chamber wall temperature to cooling water temperature during the warm-up phase, and then switches back to combustion chamber wall temperature after warm-up completion. This parameter switching allows the system to prioritize cooling water temperature rise during warm-up while maintaining combustion chamber temperature control afterward, thus resolving the time loss issue.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the flow rate is controlled to meet cooling water demand after engine warm-up completion, then cooling performance is improved, but the combustion performance after warm-up is reduced due to delayed warm-up

Engineering Contradiction:
Improvecooling water temperature controlVSAvoidcombustion performance
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The system dynamically adjusts the control strategy based on engine operational phase. During warm-up, it prioritizes cooling water temperature rise to enable faster engine warm-up, which is critical for combustion performance. After warm-up completion, it transitions to combustion chamber wall temperature-based control to ensure proper cooling and maintain optimal combustion conditions. This dynamic approach ensures both temperature control and combustion performance are optimized at different stages.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary action by accelerating cooling water temperature rise during the warm-up phase through appropriate flow rate control. This preliminary heating of cooling water ensures that the engine reaches optimal operating temperature faster, which directly improves combustion performance. The control system prepares the cooling system in advance to support efficient combustion once the engine is warmed up.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents slowing down of the engine warm-up process and improves combustion performance by optimizing the cooling water temperature rise and combustion chamber wall temperature management.

Implementation Method 1

an electric water pump for circulating cooling water through the internal combustion engine of the vehicle

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10865696B2Cooling device for internal combustion engine of vehicle and control method thereof
Publication Date: 2020.12.15 ASTEMO LTD
  • US10865696B2 patent drawing
  • US10865696B2 patent drawing
  • US10865696B2 patent drawing

AI summary

The cooling device according to the present invention includes an electric water pump for circulating cooling water through an internal combustion engine of a vehicle, and controls the discharge flow rate of the electric water pump as follows. Until the cooling water temperature. TW reaches a warm-up completion determination temperature, the cooling device increases the discharge flow rate along with an increase of the cooling water temperature TW. After the cooling water temperature TW reaches the warm-up completion determination temperature, the cooling device controls the discharge flow rate so as to bring the combustion chamber wall temperature TCYL toward a target temperature. Thereby, the cooling device can warm up the internal combustion engine more efficiently, and improve the combustion performance of the internal combustion engine after the completion of warm-up.