Electrical Access Handle With Visual Isolation Status Indication

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Solution Overview

Problem

Industrial automation systems lack effective visual indicators for the operational status of electrical protection circuitry, making it difficult for operators to determine if components are safely isolated from electrical power, which can lead to exposure to high voltages during verification processes.

Innovation Solution

A system with a handle and light-emitting status indicators that provide real-time visual feedback on the operational state of electrical protection circuitry, allowing operators to verify the status without direct contact, and includes authentication mechanisms to ensure access is granted only to authorized personnel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If operators directly inspect electrical protection circuitry to verify operational status, then they can obtain accurate status information, but they are exposed to high voltage hazards

Engineering Contradiction:
Improvestatus verification accuracyVSAvoidoperator exposure to high voltage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces status indicator lights as an intermediary element that visually represents the operational state of electrical protection circuitry. These indicators allow operators to verify circuit status remotely without direct contact, eliminating high voltage exposure while maintaining accurate status information获取

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual physical inspection of electrical components with optical signaling through status indicator lights. This substitution eliminates the need for operators to physically approach or touch electrical circuitry, removing the hazard while preserving measurement capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If electrical protection circuitry is added to the industrial automation system, then system safety is improved, but device complexity increases

Engineering Contradiction:
Improvesystem safetyVSAvoidelectrical system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into the electrical protection circuitry: the primary protection function, status indication through integrated lights, and authentication control. By merging these functions into a single integrated system, the patent improves reliability while managing complexity through consolidation rather than adding separate independent components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrical protection circuitry is designed with multi-functionality, serving as both a safety device and an information display system. The status indicator lights provide visual feedback on circuit state, and the authentication mechanism controls access, allowing a single component to fulfill multiple roles and reduce overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If authentication mechanisms are implemented for electrical protection circuitry, then system security is improved, but ease of operation decreases

Engineering Contradiction:
Improvesystem securityVSAvoidaccess to electrical circuitry
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The authentication mechanism performs verification in advance before allowing access to electrical protection circuitry. By requiring authentication prior to access, the system ensures security is established beforehand, preventing unauthorized operations while maintaining smooth access for authorized personnel through a streamlined verification process

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces operator exposure to high voltages by enabling remote verification of electrical protection circuitry status and enhances security by ensuring only authorized personnel can access and modify the system, improving both safety and operational efficiency.

Implementation Method 1

a status indicator that emits light in response to a control signal

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS11366451B2System and method for providing access to electrical circuitry based on operational status
Publication Date: 2022.06.21 ROCKWELL AUTOMATION TECH INC
  • US11366451B2 patent drawing
  • US11366451B2 patent drawing
  • US11366451B2 patent drawing

AI summary

Embodiments of this present disclosure may include a handle disposed on an outer surface of a housing of electrical circuitry. The handle may provide access to at least a portion of the electrical circuitry. The handle may include a status indicator that emits light in response to a control signal from control circuitry. The status indicator may be disposed around the handle. The control circuitry may detect a state of the electrical protection circuitry. The control circuitry may also transmit the control signal to the status indicator based on the state. The control signal may control one or more properties of the light emitted by the status indicator, and thus indicate to an operator the state of the electrical circuitry.