Electrical Assembly Controller for Removable Seat Safety Activation

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Solution Overview

Problem

Existing electrical assemblies for vehicles are often complex and lack sufficient functionality, particularly when integrated with removable or reconfigurable seats, such as those with airbags, and do not adequately address the need for efficient activation and monitoring of safety devices during crash events.

Innovation Solution

An electrical assembly comprising a support assembly and a track assembly with a controller and safety devices, where the controller receives signals to activate safety devices like airbags, and includes redundant power supplies and communication mechanisms to ensure functionality even without primary power, allowing for selective mechanical and electrical connections to manage safety device activation and monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the electrical assembly is designed with selective mechanical and electrical connections for removable seats, then adaptability and versatility are improved, but device complexity increases due to multiple connection configurations and routing requirements

Engineering Contradiction:
ImproveadaptabilityVSAvoidcomplexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrical assembly is designed with universal connection capabilities that allow the same assembly to interface with both fixed and removable seats through standardized tracks and routing paths. The controller and safety devices can serve multiple functions depending on the seat configuration, eliminating the need for completely separate assembly designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electrical assembly incorporates dynamic routing paths for conductors and signal transmission that can adapt to different seat positions and configurations. The selective mechanical and electrical connections allow the system to reconfigure itself based on whether seats are installed in forward-facing, rear-facing, or removed states.

Inventive Principle:
Principle #15Dynamics

2Reliability

If redundant power supplies and communication mechanisms are added to ensure functionality during power disruptions, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
ImprovereliabilityVSAvoidcomplexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrical assembly incorporates a secondary power supply that is activated beforehand when the primary power supply fails. This redundant power source is specifically designed to provide power to the controller and safety devices during crash events when the primary power may be disrupted, ensuring continuous operation of critical safety functions.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The controller acts as an intermediary that manages power distribution and signal routing between the primary and secondary power supplies. It intelligently switches between power sources and coordinates the activation of safety devices, simplifying the overall system architecture while maintaining reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple sensors and controllers are integrated to monitor and activate safety devices, then functionality and safety monitoring are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidmanufacturing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The electrical assembly merges multiple sensors and controllers into an integrated unit that performs both monitoring and activation functions. The controller receives signals from various sensors detecting crash conditions and directly activates the appropriate safety devices, reducing the number of separate components and simplifying manufacturing processes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrical assembly effectively activates and monitors safety devices, ensuring occupant safety during crashes while maintaining functionality even in power disruptions, and allows for flexible integration with vehicle seats and tracks.

Implementation Method 1

The first safety device may include an airbag that may be activated by pyrotechnics. The pyrotechnics of the first safety device may be configured to be activated by the first signal.

Methodology Applied
Scientific EffectPyrotechnics: Combustion

Data Source

PatentUS11117538B2Electrical assembly
Publication Date: 2021.09.14 LEAR CORP
  • US11117538B2 patent drawing
  • US11117538B2 patent drawing
  • US11117538B2 patent drawing

AI summary

An electrical assembly includes a support assembly and a track assembly. The support assembly may include a controller, a first safety device, and/or a second safety device. The track assembly may include a first tack and/or a second track. The support assembly may be configured for selective mechanical and/or electrical connection with the track assembly in a first direction and/or in a second direction. The controller may be configured to receive a first signal and/or a second signal from the track assembly. The controller may provide the first signal to the first safety device and/or provide the second signal to the second safety device when the support assembly is connected with the track assembly in the first direction and when the support assembly is connected with the track assembly in the second direction. The first safety device may include an airbag that may be activated by pyrotechnics.