Electrical Box Mounting Bracket With Threaded Level Adjustment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing electrical installation box mounting systems lack modularity, require cutting and gluing for adjustment, lack universal support options for different beam dimensions, and are difficult to assemble and disassemble.
Innovation Solution
A board-fixing member with a re-ceiving slot for engaging a height adjustment mechanism, and a pole member with a helical groove, and a pole member with a combination of materials, and a pole item with a combination of material, and a poling bracket mechanism, and a pole member with a combination of materials, and a pole member with a combination of materials, and a pole member with a combination of materials, and a pole item with a combination of materials, and a pole member with a combination of materials, and a pole member with a combination of resources.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If board-fixing members are adjusted to level the electrical installation box by cutting and using adhesive, then the installation box can be leveled, but it becomes difficult to assemble and disassemble, and the gluing area decreases after cutting
Solution Approach 1:
The leveling mechanism is segmented into a separate adjustable component (leveling member with threaded rod) that can be independently adjusted without cutting the board-fixing member. This allows the board-fixing member to remain intact for easy assembly and disassembly while achieving precise leveling through the threaded adjustment mechanism
Solution Approach 2:
A leveling member with a threaded rod acts as an intermediary between the board-fixing member and the electrical installation box. This intermediary component provides the adjustment function, allowing the board-fixing member itself to remain uncut and maintain its full gluing area while still achieving precise leveling
2Adaptability or versatility
If board-fixing members are cut to adjust length, then the installation box can be positioned correctly, but the gluing area decreases and assembly becomes more difficult
Solution Approach 1:
The board-fixing system incorporates an adjustable leveling member with a threaded rod that can be dynamically adjusted to different lengths and positions without cutting. This dynamic adjustment mechanism provides positioning adaptability while keeping the board-fixing member intact for easy assembly
Solution Approach 2:
Instead of changing the physical dimensions of the board-fixing member through cutting, the system changes the position parameter by adjusting the threaded rod of the leveling member. This allows positioning adaptability while maintaining the original gluing area and assembly simplicity
3Reliability
If adhesive is used to mount the board-fixing member, then the installation box can be secured, but it becomes difficult to disassemble and the gluing area is reduced after cutting
Solution Approach 1:
The mounting system is segmented into the board-fixing member and a separate adjustable leveling member. The board-fixing member itself is not cut, maintaining full gluing area for reliable mounting, while the adjustable component handles positioning and allows for easier disassembly through the threaded adjustment mechanism
Data Source
Figure 1(a)~1(b)
Figure 2(a)~2(b)
Figure 3(a)~3(b)
AI summary
The present invention relates to an electrical mounting device for mounting electrical installation box. Said electrical mounting device (100, 200, 300) comprises at least one board-fixing member (120, 220, 220', 320) ; and an electrical installation box (30) having a mating surface (32) provided with receiving means (34,35) at distal part of said mating surface (32) to removably engage with said board-fixing member (120, 220, 220', 320), wherein, said board-fixing member (120, 220, 220',320) having a first surface (121,221,221',321) provided with locking portions (123, 223, 323) to removably engage with at least one of said receiving means (34,35) on the mating surface (32) of said electrical installation box (30); and a second surface (122, 222, 222', 322) provided with receiving means (126, 226, 326) to removably engage with another board-fixing member (140, 240, 240', 340) for filling in the gap between board and wall (20) to mount electrical installation box (30).