Electrical Connection Module for Quick Luminaire Mounting
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current luminaire assembly processes are inconvenient due to the need for manual wiring connections, which can be complex and affect the appearance by exposing wires.
Innovation Solution
An electrical connection module with a base, printed circuit board, and conductive terminals that allows for quick connection of luminaires without manual wiring, featuring a receiving channel, pressure plate, and snap-fitting mechanism for easy assembly and disassembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual wiring connection is used to connect luminaires, then electrical connection can be achieved, but the process is inconvenient and wires are exposed affecting appearance
Solution Approach 1:
The invention divides the luminaire system into modular segments with integrated connection modules. Each luminaire includes a connection module with conductive terminals that segment the wiring function into discrete, pre-configured units, eliminating the need for manual wire routing and connection between luminaires.
Solution Approach 2:
The connection module merges the electrical connection function with the mechanical mounting structure. The conductive terminals are integrated into the connection module housing, combining wire connection, mechanical attachment, and structural support into a single unified component that simplifies the overall assembly process.
2Productivity
If manual wiring connection is used, then electrical connection is established, but the process is time-consuming and affects aesthetics
Solution Approach 1:
The conductive terminals are pre-configured and pre-positioned within the connection module during manufacturing. This preliminary action ensures that when luminaires are connected, the electrical connection is already prepared and requires no additional wiring steps, significantly reducing assembly time.
Solution Approach 2:
The connection module enables self-connecting functionality where the conductive terminals automatically engage with corresponding terminals on adjacent luminaires through the mechanical connection process. The system performs its own electrical connection function without requiring separate manual wiring operations.
3Adaptability or versatility
If conductive terminals extend into receiving channel, then electrical connection is enabled, but terminal positioning precision must be high
Solution Approach 1:
The connection module housing includes asymmetric guiding structures such as positioning ribs and corresponding grooves that provide directional guidance during assembly. These asymmetric features ensure that conductive terminals from mating luminaires align correctly without requiring high manufacturing precision, as the mechanical guides compensate for minor dimensional variations.
Solution Approach 2:
The connection module housing acts as an intermediary structure that mediates the alignment between conductive terminals of adjacent luminaires. The housing includes guiding features and positioning elements that facilitate precise terminal alignment during assembly, reducing the demand for extreme manufacturing precision of the terminals themselves.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The present invention provides an electrical connection module including: a base including a bottom wall and two side walls, the two side walls being on both sides of the bottom wall, and the bottom wall and the two side walls defining a receiving channel; a first printed circuit board fixed on the base, the first printed circuit board and the receiving channel being respectively located at two sides of the bottom wall; and a plurality of first conductive terminals electrically connected to the first printed circuit board and extending through the bottom wall of the base into the receiving channel. The present invention further provides a luminaire assembly including the above electrical connection module and further including a light source assembly, the end of the light source assembly is detachably assembled in the receiving channel, the electrical connection module is assembled with the light source assembly, the light source assembly is mounted on the installation foundation by the electrical connection module. The present invention achieves quick mount and disassemble of various luminaires without manual wiring connection.