Electrical Fault Detection With Waveform Analysis and Circuit Identification

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Solution Overview

Problem

Existing electrical safety devices are inadequate in detecting all electrical issues, often resulting in nuisance tripping and difficulty in identifying the source of faults, leading to potential damage and fires.

Innovation Solution

An electrical safety protection device connected to multiple circuits within a distribution board, equipped with voltage and current sensing components, a microcontroller, and communication components, which monitors electrical signatures, identifies faults, and provides real-time alerts and advice to users and technicians.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional circuit breakers are used to protect against overcurrent and ground faults, then basic electrical safety is provided, but arcing faults below trip thresholds cannot be detected

Engineering Contradiction:
Improveelectrical safety protectionVSAvoidfault detection capability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces conventional mechanical circuit breaker trip mechanisms with electronic sensing and analysis systems. The device uses current sensors to detect electrical parameters and a microprocessor to analyze waveforms, enabling detection of arcing faults that occur below the trip thresholds of traditional mechanical breakers. This substitution allows for more precise fault detection while maintaining safety protection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the detection parameters from simple current magnitude thresholds to complex waveform analysis including frequency spectrum analysis. By analyzing the spectral content and temporal characteristics of current waveforms, the system can identify arcing faults that conventional magnitude-based trip mechanisms miss. This parameter transformation enables detection of subtle fault conditions without causing nuisance tripping.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrical safety devices trip on detected faults, then protection is provided, but the source of the problem becomes difficult to identify

Engineering Contradiction:
Improveelectrical safety protectionVSAvoidfault location information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The system provides continuous feedback about electrical system conditions through a user interface that displays real-time status and fault information. When a fault is detected, the device provides specific information about the fault type, location, and characteristics, enabling users to quickly identify and address the problem source without guessing or extensive troubleshooting.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary communication system between the detection device and the user. This intermediary provides detailed fault diagnostics and location information, acting as a bridge that translates complex electrical fault data into actionable information for users, thereby reducing the loss of fault location information.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple detection methods are implemented to detect all electrical faults, then comprehensive fault coverage is achieved, but device complexity increases

Engineering Contradiction:
Improvefault detection coverageVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal detection platform that uses a single microprocessor-based system to perform multiple detection functions. The same hardware platform executes different analysis algorithms to detect various fault types including arcing, overheating, and insulation degradation. This multi-functional approach achieves comprehensive fault coverage without proportionally increasing device complexity, as one system performs multiple roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection system is segmented into modular functional blocks: current sensing, voltage sensing, waveform acquisition, spectral analysis, and fault determination. Each module performs a specific function and can be independently optimized. This segmentation allows comprehensive fault detection capability while managing complexity through modular design, where each segment handles a specific aspect of the detection task.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12244134B2Device and method for detecting faulty electrical circuits with fault identification and alert system
Publication Date: 2025.03.04 JHAVERI POWER LABS LLP
  • US12244134B2 patent drawing
  • US12244134B2 patent drawing
  • US12244134B2 patent drawing

AI summary

The embodiments provide an electrical safety protection device and method for detecting faulty electrical circuits with fault identification, fault classification and alert system wherein the device is installed between the incoming power supply and the electrical appliance, receives incoming power supply through the input switch and is provided to the voltage sense, current sense, high frequency current sense and core balanced transformer components, the output of these sensor components are provided to a filter component and further the filtered voltage values are provided to the microcontroller wherein the microcontroller analyses these received voltage signals, makes calculations and outputs signals to solenoid present in the input switch determining whether to isolate the incoming power supply or not. The solenoid that works as a switch, switches the incoming power supply into ON or OFF state depending upon the voltage values and instructions received and processed by the microcontroller.