Connection and disconnection device

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Solution Overview

Problem

Existing electrical junction systems require significant pressure to maintain contact quality, which is not compatible with smooth sliding operations, especially when transitioning between connecting to a power source and test/control equipment.

Innovation Solution

A device with a movable support and lock mechanism that defines three operating areas for connecting and disconnecting electrical apparatuses, utilizing friction and secondary locks to secure contact between poles without relative sliding, ensuring reliable contact and disconnection without excessive force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If sliding contacts are used to connect and disconnect electrical apparatus, then the operation is simple and continuous, but significant pressure is required which is not compatible with smooth sliding

Engineering Contradiction:
Improvesliding operationVSAvoidcontact pressure
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The connection process is divided into three distinct operating areas: first operating area for simultaneous connection to both power source and control equipment, second operating area for connection to control equipment only, and third operating area for complete disconnection. This segmentation allows the system to transition through intermediate states without requiring continuous pressure during sliding, as the movable support is guided to specific positions where contacts are made or broken in a controlled sequence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A movable support with guided movement introduces an intermediary mechanism between the sliding action and the contact points. This movable support carries the poles for the second line and is guided to move in a controlled manner, allowing the system to transition between connection states without requiring high pressure during the sliding phase. The guided movement ensures proper alignment and contact timing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If male poles of different lengths are used to achieve sequential connection, then the intermediate position allows disconnection from power source while maintaining connection to control equipment, but the sliding operation becomes incompatible with the required contact pressure

Engineering Contradiction:
Improveconnection state controlVSAvoidsliding operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system uses a movable support with guided movement that dynamically transitions between three operating areas. The movable support carries the poles and moves in a controlled sequence, allowing the system to adapt its connection state dynamically. The guided movement ensures that contacts are made or broken at the appropriate times during the transition, providing versatility in connection states while maintaining smooth operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The poles are pre-configured with different lengths and positioned on the movable support and stationary cabinet respectively. The male poles of the second line are longer than those of the first line, which is predetermined to enable the sequential connection behavior. This preliminary configuration allows the system to automatically achieve the desired connection states as the movable support transitions through the three operating areas.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If significant pressure is applied to ensure good contact quality, then contact reliability is improved, but the sliding operation becomes difficult and the intermediate position cannot be maintained

Engineering Contradiction:
Improvecontact qualityVSAvoidsliding operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connection process is segmented into three distinct operating areas where contact quality is ensured at each stage without requiring continuous high pressure during sliding. In the first operating area, both lines are connected; in the second operating area, only the second line remains connected; and in the third operating area, both lines are disconnected. This segmentation allows reliable contacts to be made at specific positions rather than requiring pressure throughout the entire sliding motion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The movable support acts as an intermediary that guides the transition between connection states. It carries the poles for the second line and is guided to move in a controlled manner, ensuring proper alignment and contact timing. This intermediary mechanism allows the system to maintain reliable contacts at specific operating positions while avoiding the need for continuous high pressure during the sliding transition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and efficient connection and disconnection of electrical apparatuses to power and control equipment, maintaining contact without sliding and ensuring reliable operation across different operating areas.

Implementation Method 1

the securing between the support and the second part is ensured by the friction to the contact between the at least one first pole belonging to the second line and the at least one second pole belonging to the second line

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10404009B2Connection and disconnection device
Publication Date: 2019.09.03 TE CONNECTIVITY SOLUTIONS GMBH
  • US10404009B2 patent drawing
  • US10404009B2 patent drawing
  • US10404009B2 patent drawing

AI summary

A device for connecting and disconnecting an electrical apparatus by a first line and a second line, the device comprising a first part, carrying at least one first pole belonging to the first line; a second part, carrying at least one second pole belonging to the first line; the first part being movable relative to the second part in a connection and disconnection direction; a movable support guided in movement with respect to the first part, the support carrying at least one first pole belonging to the second line; the second part carrying at least one second pole belonging to the second line; at least one lock for securing the support with respect to the first part; the connection and disconnection device defining a first operating area in which: the at least one first pole belonging to the first line is in contact with the at least one second pole belonging to the first line so as to close the first line, and the at least one first pole belonging to the second line is in contact with the at least one second pole belonging to the second line so as to close the second line, the distance separating the first part from the second part being less than a first threshold; the connection and disconnection device defining a second operating area in which: the at least one first pole belonging to the first line is separated from the at least one second pole belonging to the first line so as to open the first line, and the at least one first pole belonging to the second line is in contact with the at least one second pole belonging to the second line so as to close the second line, the distance separating the first part from the second part being comprised between the first threshold and a second threshold; the connection and disconnection device defining a third operating area in which: the at least one first pole belonging to the first line is separated from the at least one second pole belonging to the first line so as to open the first line, and the at least one first pole belonging to the second line is separated from the at least one second pole belonging to the second line so as to open the second line, the distance separating the first part from the second part being greater than the second threshold; the at least one lock being configured to secure the support and the first part when the distance separating the first part and the second part becomes greater than the second threshold, and to detach the support from the first part when the distance separating the first part and the second part becomes less than or equal to the second threshold.