Electrical Machine Assembly Load Angle Control via Magnetic Probe

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Solution Overview

Problem

Existing electrical energy generation systems face instability due to sudden changes in driving force or load, leading to potential mechanical damage from shifting operating points in rotating electrical machines.

Innovation Solution

A rotating electrical machine assembly equipped with a magnetic probe to measure magnetic induction, a position sensor to detect rotor position, and a processing unit to calculate the load angle based on these measurements, enabling real-time control to maintain a stable operating point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the control device regulates torque to maintain a stable operating point, then the electrical machine operates stably, but sudden changes in driving force or load can shift the operating point to an unstable state causing mechanical damage

Engineering Contradiction:
Improveoperating stabilityVSAvoidmechanical damage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The magnetic probe continuously measures magnetic induction values in advance to detect changes in operating conditions before they lead to unstable operation. The system proactively identifies when the operating point is shifting toward instability and takes corrective action through the control device, preventing mechanical damage before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a closed-loop feedback mechanism where the magnetic probe continuously monitors magnetic induction values, the processing unit analyzes these values to determine load angle, and the control device adjusts torque based on this feedback. This real-time feedback loop ensures the operating point remains stable even when subjected to sudden changes in driving force or load.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If a magnetic probe and position sensor are added to measure magnetic induction and detect rotor position, then real-time load angle calculation becomes possible, but device complexity increases

Engineering Contradiction:
Improveload angle measurement accuracyVSAvoidsensor and processing unit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The magnetic probe serves multiple functions: it measures magnetic induction values for load angle calculation, provides information about rotor position, and enables detection of operating point stability. The processing unit performs multiple tasks including calculating load angle from magnetic induction values, comparing against reference values, and generating control signals. This multi-functionality reduces the need for separate dedicated components for each measurement and control task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The magnetic induction value measured by the magnetic probe serves as an intermediary parameter that indirectly provides information about load angle and operating point stability. Instead of directly measuring load angle with a complex sensor, the system uses magnetic induction as a mediator that can be easily measured and processed to derive the necessary control information.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of mechanical damage by providing precise, real-time control of the electrical machine, ensuring it operates at a stable point and preventing uncontrolled speed increases.

Implementation Method 1

a magnetic probe to measure a magnetic induction value of the electrical machine

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentEP3182577B1Electrical machine assembly, electrical energy generation system and method for controlling the electrical machine assembly
Publication Date: 2021.10.27 ANSALDO ENERGIA SPA
  • EP3182577B1 patent drawingFigure 1
  • EP3182577B1 patent drawingFigure 2

AI summary

Electrical machine assembly comprising a rotating electrical machine (4) having a stator (8) and a rotor (9) rotating about an axis (A) ; a magnetic probe (24a) to measure a magnetic induction value (B) of the electrical machine (4); a position sensor (25) to detect the passage of the rotor (9) in a given point (26) of detection and emit a reference signal (PA); and a processing unit (23) configured to define a value of the load angle (LA) of the electrical machine (4) based on the magnetic induction value (B) detected and on the reference signal (PA).