Electrical Seatpost Assembly Wireless Charging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing bicycle seatpost assemblies lack compactness and efficient power management, with limited space utilization and manual operation complexities, especially in integrating wireless signals and battery charging systems.

Innovation Solution

The electrical seatpost assembly incorporates a telescopic design with a guide member, positioning structure, and an electrical device that includes a wireless receiver, pairing switch, and charging port, allowing for compact configuration, wireless operation, and easy battery charging, while maintaining the intensity of wireless signals and preventing interference with the bicycle frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the electrical device is mounted on the first cylinder, then the seatpost assembly can support wireless operation and battery charging, but the assembly becomes less compact due to limited space utilization

Engineering Contradiction:
Improvewireless operation capabilityVSAvoidcompactness
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The second cylinder is telescopically received within the first cylinder, creating a nested structure that maximizes space utilization. The electrical device is mounted on the outer surface of the first cylinder, utilizing the annular space between the telescopic cylinders without increasing the overall volume of the seatpost assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The electrical device is positioned on the radial dimension (outer surface) of the first cylinder rather than extending the telescopic length, thereby adding functionality without increasing the primary dimensional constraint of the seatpost.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the guide member is positioned between the first and second cylinders, then the telescopic motion is properly guided, but the available space for the electrical device is reduced

Engineering Contradiction:
Improvetelescopic guidanceVSAvoidmounting space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The guide member is segmented into multiple sections along the telescopic direction, with each section providing guidance at specific intervals. This allows the electrical device to be mounted in the spaces between the guide member sections, effectively utilizing otherwise wasted space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide member is designed with varying local properties - solid guiding surfaces at critical positions and open or reduced-profile sections at other positions where the electrical device needs to be mounted, allowing both guidance functionality and device accommodation.

Inventive Principle:
Principle #3Local quality

3Device complexity

If manual operation is used for seatpost adjustment, then the structure remains simple, but the operation complexity increases and user convenience decreases

Engineering Contradiction:
Improvestructural simplicityVSAvoidoperation convenience
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The manual mechanical adjustment mechanism is replaced with an electrical actuator system that receives wireless signals. The actuator is integrated into the telescopic mechanism, so the electrical addition does not significantly increase overall structural complexity while dramatically improving ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrical device serves multiple functions - wireless signal reception, battery charging, and potentially control interfaces - all integrated into a single mounting location on the first cylinder, reducing the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Volume of moving object

If the electrical device is positioned below the guide member, then space is utilized, but the wireless signal intensity may be affected and interference with the bicycle frame may occur

Engineering Contradiction:
Improvespace utilizationVSAvoidsignal interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The first cylinder acts as an intermediary structure that mounts the electrical device on its outer surface, positioning it away from both the guide member (preventing mechanical interference) and the bicycle frame (preventing signal interference). This intermediate positioning maintains wireless signal intensity while utilizing available space.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact, efficient, and user-friendly electrical seatpost assembly that utilizes space effectively, supports wireless operation, and simplifies battery management, enhancing the cycling experience by reducing manual intervention and improving power supply reliability.

Implementation Method 1

The guide member is disposed between the first cylinder and the second cylinder to slidably guide the second cylinder with respect to the first cylinder

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a seal provided at the first end to seal a gap between the first and second cylinders

Methodology Applied
Scientific EffectSealing:

Data Source

PatentUS10040499B2Electrical seatpost assembly
Publication Date: 2018.08.07 SHIMANO INC
  • US10040499B2 patent drawing
  • US10040499B2 patent drawing
  • US10040499B2 patent drawing

AI summary

An electrical seatpost assembly comprises a first cylinder, a second cylinder, a guide member, a positioning structure, an electrical actuator, and an electrical device. The guide member is disposed between the first cylinder and the second cylinder to slidably guide the second cylinder with respect to the first cylinder. The positioning structure is to adjustably position the second cylinder relative to the first cylinder in a telescopic direction. The electrical actuator is to actuate the positioning structure in accordance with an electrical signal. The electrical device is mounted to the first cylinder. An upper end of the electrical device is disposed above a lower end of the guide member in the telescopic direction in a mounting state where the first cylinder is mounted to a bicycle frame.