Electro-Optical Device Contact Plug Relay Layer Integration

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Solution Overview

Problem

Existing electro-optical devices face challenges in achieving both reliable electrical connections and optimal optical performance, particularly due to the increased aspect ratio of contact holes affecting the positioning of relay electrodes between lenses, which can impact the reliability of electrical connections and optical performance.

Innovation Solution

The electro-optical device incorporates a transistor, a pixel electrode, a lens layer, a first relay layer, and a connecting member where a part of the connecting member is inside the relay layer, ensuring reliable electrical connections while maintaining optical performance by optimizing the structure of the contact holes and relay layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a relay electrode is formed between adjacent lenses at a position shallower than the bottom of a concave surface for a lens, then reliability of electrical connection is improved, but optical performance of the lens may be affected

Engineering Contradiction:
Improvereliability of electrical connectionVSAvoidoptical performance of the lens
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent resolves the contradiction by transitioning from a two-dimensional planar arrangement to a three-dimensional spatial configuration. The first connecting member extends vertically through the first relay layer to reach the pixel electrode, while the second connecting member connects the lens to the first relay layer. This multi-layer vertical architecture allows electrical connections and optical components to coexist without spatial interference, maintaining both electrical reliability and optical performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies nesting by placing the first connecting member inside the first relay layer structure. The connecting member is embedded within the relay layer, allowing the relay layer to maintain its optical function while the connecting member provides the electrical connection pathway. This nested configuration enables both components to fulfill their respective functions without compromising each other's performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the depth of contact hole is increased to improve electrical connection, then reliability of electrical connection is improved, but aspect ratio increases causing manufacturing difficulties

Engineering Contradiction:
Improvereliability of electrical connectionVSAvoidmanufacturing of contact hole
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent divides the electrical connection pathway into multiple segments: the first connecting member connects the first relay layer to the pixel electrode, while the second connecting member connects the lens to the first relay layer. This segmentation allows each connecting member to have a manageable depth and aspect ratio, avoiding the manufacturing difficulties associated with single deep contact holes while ensuring reliable electrical connections through the stacked configuration.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240085749A1Electro-optical device and electronic apparatus
Publication Date: 2024.03.14 SEIKO EPSON CORP
  • US20240085749A1 patent drawing
  • US20240085749A1 patent drawing
  • US20240085749A1 patent drawing

AI summary

A liquid crystal device includes a transistor, a pixel electrode provided corresponding to the transistor, a lens layer provided in a layer between the transistor and the pixel electrode, a relay layer provided in a layer between the transistor and the lens layer, and a contact plug configured to electrically connect the relay layer and the pixel electrode, and a part of the contact plug is provided in the relay layer.