Electroacoustic Conversion Device Amplitude and Temperature Verification
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Solution Overview
Problem
Traditional methods for verifying the maximum amplitude and highest temperature parameters of an electrical-acoustic conversion device's voice coil are separate and cannot accurately simulate the combined effect of amplitude and temperature, leading to difficulties in determining the cause of failures and potential damage.
Innovation Solution
A method and system that simultaneously verify amplitude and temperature parameters by adjusting the gain of a sweep signal across the whole frequency band until the maximum amplitude and highest temperature are reached, using a controller with a parameter input module and gain adjustment module to maintain or adjust the gain based on the resonance frequency and predetermined conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If the gain of the power amplifier is increased or reduced to make the amplitude reach the maximum amplitude parameter Xmax during amplitude verification, then the amplitude verification can be completed, but the temperature of the voice coil will increase or reduce and may exceed the tolerable temperature causing burning
Solution Approach 1:
The patent applies local quality by adjusting the gain of specific frequency bands rather than uniformly adjusting the entire frequency spectrum. The verification system divides the frequency spectrum into multiple bands and independently adjusts the gain for each band, allowing precise control of amplitude at the resonance frequency while limiting temperature rise in non-critical frequency regions. This localized approach enables accurate Xmax verification without causing excessive voice coil temperature increase.
Solution Approach 2:
The patent implements dynamics by making the verification process adaptive and iterative. The system continuously monitors both amplitude and temperature parameters during verification, dynamically adjusting the test signal characteristics based on real-time feedback. If temperature approaches critical levels, the system automatically reduces power or pauses testing, allowing the voice coil to cool down while maintaining verification accuracy through multiple measurement cycles.
2Measurement precision
If the gain of the power amplifier is increased or reduced to make the temperature of the voice coil reach the highest temperature Tmax during temperature verification, then the temperature verification can be completed, but the amplitude of the entire frequency band will increase or reduce and may exceed the tolerable range causing voice coil short-circuit
Solution Approach 1:
The patent applies local quality by targeting specific frequency bands for temperature verification rather than uniformly exciting the entire frequency spectrum. The system identifies the resonance frequency and focuses test energy primarily on this critical frequency where temperature generation is most efficient. By concentrating verification efforts on the resonance peak and using selective frequency band excitation, the system achieves accurate Tmax measurement while minimizing unnecessary amplitude stress across the entire voice coil.
Solution Approach 2:
The patent implements partial action by performing temperature verification at selected frequency points rather than continuously across the entire frequency range. The system identifies critical frequency bands and performs targeted temperature testing at these specific points, avoiding excessive amplitude application across the full spectrum. This partial verification approach achieves sufficient temperature characterization without subjecting the voice coil to unnecessary stress that could cause short-circuiting.
3Ease of operation
If traditional separate verification methods are used for maximum amplitude parameter Xmax and highest temperature parameter Tmax, then the verification process is simpler, but the actual situation cannot be simulated and the cause of failures cannot be determined
Solution Approach 1:
The patent merges the previously separate amplitude and temperature verification processes into a unified integrated verification system. The system simultaneously measures both amplitude and temperature parameters during the same test sequence, using a single verification workflow to obtain both Xmax and Tmax values. This combined approach maintains operational simplicity while dramatically improving reliability, as both parameters are measured under identical test conditions and the same set of verification data can be used to determine whether failures are caused by excessive amplitude or temperature.
Solution Approach 2:
The patent implements multi-functionality by designing a verification system that performs multiple verification functions through a single unified process. The system can verify both maximum amplitude parameter Xmax and highest temperature parameter Tmax, as well as identify failure causes, all within one verification sequence. The integrated system uses a single test signal generation and control mechanism to achieve multiple verification objectives, eliminating the need for separate dedicated verification processes while enhancing overall verification capability and reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach ensures accurate simulation of the extreme vibration state, allowing for more precise determination of rational parameters and reducing the risk of damage, while also eliminating the need for external temperature control devices and saving test costs.
Implementation Method 1
a voice coil which receives an electric signal and vibrates by the electromagnetic force interacting with the magnetic circuit
Implementation Method 2
both the amplitude and the temperature of the voice coil affect the operation state
Data Source
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Figure 5
AI summary
Disclosed are a method, system and controller for simultaneously verifying amplitude and temperature parameters of an electrical-acoustic conversion device, including: inputting a sweep signal to the electrical-acoustic conversion device; testing the amplitude of the electrical-acoustic conversion device while adjusting the gain of the whole frequency band of the sweep signal until the maximum value of the tested amplitude is a maximum amplitude parameter Xmax, and testing the temperature of a voice coil at this moment; and if the tested temperature of the voice coil at this moment is higher or lower than Tmax, gradually reducing/increasing the gain of the sweep signal in the frequency band above a gain improvement frequency point until the tested temperature of the voice coil is Tmax, and then maintaining the gain of the sweep signal for a predetermined period of time and then testing the performance of the electrical-acoustic conversion device, wherein the gain improvement frequency point is greater than the resonance frequency FO of the electrical-acoustic conversion device. The verification method in the present invention enables the temperature of a voice coil of an electrical-acoustic conversion device to reach Tmax while the maximum amplitude reaches Xmax, which more accurately simulates the extreme vibration state of the electrical-acoustic conversion device. The experiment result is more accurate and reliable.