Electroacoustic Resonator Stack With Thin Charge Trapping Layer

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Solution Overview

Problem

Existing electroacoustic resonators face challenges in maintaining performance while reducing size and cost, particularly due to parasitic coupling and material thickness impacting parasitic coupling, cost, and space usage, especially in wearable devices with tight size constraints.

Innovation Solution

The use of a thin trap rich layer, typically made of materials like Aluminum Nitride, Silicon Nitride, or Aluminum Oxide, with a thickness between 10 and 200 nanometers, reduces parasitic coupling and enables lower cost stack structures by providing improved electrical and acoustical performance, allowing for carrier aggregation applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick trap rich layer is used to reduce parasitic coupling, then electrical performance is improved, but device size and space usage increase

Engineering Contradiction:
Improveelectrical performanceVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the thickness parameter of the trap rich layer from conventional thick designs to a thin configuration (less than or equal to 0.125 times the resonance wavelength, or ≤200 nm). This parameter change maintains electrical performance by preserving the charge trapping functionality while significantly reducing the layer thickness to meet size constraints in wearable devices.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material structure consisting of multiple layers including the thin trap rich layer, dielectric layer, piezoelectric layer, and metal layer with interdigital transducer. This composite structure allows each layer to contribute specific functions, enabling the thin trap rich layer to effectively reduce parasitic coupling while maintaining overall device performance through the synergistic combination of materials.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If material thickness is reduced to meet size constraints, then device compactness is improved, but parasitic coupling increases

Engineering Contradiction:
Improvedevice sizeVSAvoidparasitic coupling
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the thickness parameter of the trap rich layer to be greater than or equal to 10 nm and less than or equal to 200 nm (or ≤0.125λ). This specific parameter range ensures that the layer is thin enough to meet size constraints in wearable devices while maintaining sufficient thickness to provide effective charge trapping and reduce parasitic coupling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The thin trap rich layer acts as an intermediary between the substrate and the dielectric layer, providing charge trapping functionality that reduces parasitic coupling. This intermediary layer enables the device to achieve compact dimensions while maintaining electrical performance by mediating the interaction between adjacent conductive structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If conventional thick trap rich layer structures are used, then parasitic coupling is reduced, but manufacturing cost and space usage increase

Engineering Contradiction:
Improveparasitic couplingVSAvoidmanufacturing cost
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent reduces the thickness parameter of the trap rich layer to ≤200 nm, which decreases the amount of material required and simplifies the manufacturing process. This parameter change lowers manufacturing costs while maintaining the charge trapping functionality needed to reduce parasitic coupling, making the device more suitable for mass production in wearable applications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thin trap rich layer maintains performance effectiveness, reduces parasitic surface conduction, and enables smaller, more efficient electroacoustic resonators suitable for wearable devices and other electronic devices with space constraints.

Implementation Method 1

Using a piezoelectric material as a vibrating medium, acoustic resonators operate by transforming an electrical signal wave that is propagating along an electrical conductor into an acoustic wave that is propagating via the piezoelectric material.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a trap rich layer disposed on the conductive substrate layer, the trap rich layer having a thickness less than or equal to 0.125 times the resonance wavelength

Methodology Applied
Scientific EffectCharge trapping:

Data Source

PatentUS20250239987A1Electroacoustic resonator with modified charge trapping region
Publication Date: 2025.07.24 RF360 SINGAPORE PTE LTD
  • US20250239987A1 patent drawing
  • US20250239987A1 patent drawing
  • US20250239987A1 patent drawing

AI summary

Aspects are provided for electroacoustic resonators with modified charge trapping regions. In one aspect, a device includes a substrate layer, a trap rich layer disposed on the substrate layer, the trap rich layer having a thickness less than or equal to 200 nanometers (nm), a dielectric layer disposed on the trap rich layer, a piezoelectric layer disposed on the dielectric layer, and an interdigital transducer formed in a metal layer disposed on the piezoelectric layer.