Electroactive Polymer Sealing for Ear Canal Adaptation

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Solution Overview

Problem

Conventional earpiece devices face difficulties in sealing within the ear canal due to changes in ear canal shape over time, and existing solutions are costly and time-consuming, particularly in the hearing aid industry.

Innovation Solution

A sealing device utilizing a collapsible electroactive polymer element covered by a membrane, which changes configuration with voltage application, including multiple sub-elements and electrodes to achieve movement and sealing, and can be integrated with a core and moment arm for enhanced functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If custom fitting is used to seal the ear canal, then sealing effectiveness is improved, but cost and time consumption increase

Engineering Contradiction:
Improvesealing effectivenessVSAvoidtime consumption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The sealing device employs an electroactive polymer element that can dynamically change its configuration between expanded and collapsed states through voltage application. This dynamic adaptability allows the device to automatically adjust to different ear canal shapes and sizes, providing effective sealing without requiring custom fitting for each user. The electroactive polymer responds to electrical signals by changing its physical state, enabling real-time adaptation to environmental changes in the ear canal.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention utilizes changes in physical parameters of the electroactive polymer material in response to applied voltage. By controlling the voltage applied to the electroactive polymer element, the device can transition between different configurations (expanded/collapsed) and adapt its sealing properties. This parameter-based control eliminates the need for custom fitting while maintaining reliable sealing effectiveness across different users and conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If custom fitting is used to seal the ear canal, then sealing effectiveness is improved, but device complexity and cost increase

Engineering Contradiction:
Improvesealing effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sealing device employs an electroactive polymer element that can dynamically change its configuration between expanded and collapsed states through voltage application. This dynamic adaptability allows the device to automatically adjust to different ear canal shapes and sizes, providing effective sealing without requiring custom fitting for each user. The electroactive polymer responds to electrical signals by changing its physical state, enabling real-time adaptation to environmental changes in the ear canal.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electroactive polymer element functions as a self-adjusting mechanism that automatically adapts to the ear canal geometry without requiring external customization or complex mechanical adjustment mechanisms. When voltage is applied, the polymer self-regulates its configuration to achieve optimal sealing, eliminating the need for custom molds or complex fitting procedures. This self-service capability simplifies the overall device structure while maintaining high sealing effectiveness.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the electroactive polymer element is made collapsible with voltage application, then adaptability to ear canal changes is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to ear canal changesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention utilizes changes in physical parameters of the electroactive polymer material in response to applied voltage. By controlling the voltage applied to the electroactive polymer element, the device can transition between different configurations (expanded/collapsed) and adapt its sealing properties. This parameter-based control eliminates the need for custom fitting while maintaining reliable sealing effectiveness across different users and conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces complex mechanical adjustment mechanisms with an electroactive polymer element that responds to electrical fields. Instead of using mechanical springs, levers, or adjustable components to achieve adaptability, the device uses the inherent electro-mechanical properties of the polymer material. This substitution of mechanical systems with electro-active materials simplifies the device structure while enhancing adaptability to different ear canal geometries.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides effective sealing and adaptability to ear canal changes, reducing water leakage and improving fit without the need for custom fitting, while being durable and resistant to environmental conditions.

Implementation Method 1

a collapsible electroactive polymer element, wherein the element is in an expanded configuration without voltage application and is in a collapsed configuration with a voltage application

Methodology Applied
Scientific EffectElectroactive polymer effect: Electroactive Polymer

Implementation Method 2

The electroactive polymer element can be an electroactive polymer that bends about a point when a voltage is applied across the electroactive polymer

Methodology Applied
Scientific EffectElectroactive polymer bending: Electroactive Polymer

Data Source

PatentUS9216237B2Electroactive polymer systems
Publication Date: 2015.12.22 ST PORTFOLIO HLDG LLC
  • US9216237B2 patent drawing
  • US9216237B2 patent drawing
  • US9216237B2 patent drawing

AI summary

A device includes a core, a membrane, at least one first electrode coupled to the core, at least one second electrode coupled to the core or the membrane and a collapsible electroactive polymer element. The collapsible polymer element is configured to extend from or extend around at least a portion of the core where the element is in an expanded configuration without application of a voltage and in a collapsed configuration with the application of the voltage or in a collapsed configuration without application of a voltage and in an expanded configuration with the application of the voltage. The voltage is applied via the at least one first electrode and the at least one second electrode. Other embodiments are disclosed.