Electroactive Polymer Flow Sensor for Engine Air Fuel Measurement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional flow sensors are inadequate for accurately measuring air and fuel flows in automobile engines due to calibration errors and slow response times, which affect combustion efficiency and exhaust emissions.

Innovation Solution

An electroactive polymer (EAP) member, such as an ionic polymer-metal composite (IPMC) beam, is used as a sensor to detect flow characteristics by converting mechanical stimuli into electrical signals, with a model accounting for temperature-dependent behavior to improve accuracy and provide real-time monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional flow sensors are used, then device complexity is reduced, but measurement precision deteriorates due to calibration errors

Engineering Contradiction:
Improveflow measurement accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical flow sensors with an electroactive polymer (EAP) based sensor that converts mechanical stimuli from fluid flow directly into electrical signals. This substitution eliminates the need for complex mechanical moving parts and calibration mechanisms, thereby improving measurement precision while maintaining acceptable device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs electroactive polymer composite materials that exhibit coupled electromechanical behavior. These composite materials enable the sensor to directly transduce fluid flow mechanical energy into electrical signals, achieving high measurement precision without requiring complex mechanical structures or extensive calibration procedures.

Inventive Principle:
Principle #40Composite materials

2Speed

If traditional flow sensors are used, then device complexity is reduced, but response speed deteriorates

Engineering Contradiction:
Improveresponse timeVSAvoidsensor structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical flow sensors with an electroactive polymer (EAP) based sensor that converts mechanical stimuli from fluid flow directly into electrical signals. This substitution eliminates the need for complex mechanical moving parts and calibration mechanisms, thereby improving measurement precision while maintaining acceptable device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the inherent periodic deformation behavior of electroactive polymer beams when subjected to fluid flow. The EAP beam periodically bends and recovers in response to flow variations, generating corresponding electrical signals that accurately track flow dynamics with high response speed.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If EAP sensor is used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveflow measurement accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical flow sensors with an electroactive polymer (EAP) based sensor that converts mechanical stimuli from fluid flow directly into electrical signals. This substitution eliminates the need for complex mechanical moving parts and calibration mechanisms, thereby improving measurement precision while maintaining acceptable device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electroactive polymer sensor is designed to be self-calibrating and self-regulating. The material's inherent piezoelectric and dielectric properties automatically adjust to flow conditions without requiring external calibration procedures or complex control systems, thereby achieving high measurement precision with relatively simple device structure.

Inventive Principle:
Principle #25Self-service

4Speed

If EAP sensor is used, then response time is improved, but device complexity increases

Engineering Contradiction:
Improveresponse timeVSAvoidsensor structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent utilizes the inherent periodic deformation behavior of electroactive polymer beams when subjected to fluid flow. The EAP beam periodically bends and recovers in response to flow variations, generating corresponding electrical signals that accurately track flow dynamics with high response speed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The electroactive polymer sensor is designed to be self-calibrating and self-regulating. The material's inherent piezoelectric and dielectric properties automatically adjust to flow conditions without requiring external calibration procedures or complex control systems, thereby achieving high measurement precision with relatively simple device structure.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The EAP sensor provides precise, real-time data on air and fuel flows, ensuring proper fuel-air ratios and reducing emissions by accurately measuring flow rates, pressure, and other fluid properties, enhancing vehicle fuel economy and reducing exhaust emissions.

Implementation Method 1

Each of the at least one EAP members further has a free portion configured to change position relative to a fixed portion in response to an external stimulus corresponding to at least one of a flow parameter or a fluid parameter. The first electric terminal and the second electric terminal provide an electrical signal in response to the change.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9903788B2Electroactive polymer-based flow sensor and methods related thereto
Publication Date: 2018.02.27 BOARD OF TRUSTEES OPERATING MICHIGAN STATE UNIV
  • US9903788B2 patent drawing
  • US9903788B2 patent drawing
  • US9903788B2 patent drawing

AI summary

An apparatus includes an electroactive polymer member and a first electric terminal and a second electric terminal. The electroactive polymer member has a free portion configured to change position relative to a fixed portion in response to an external stimulus corresponding to at least one of a flow parameter or a fluid parameter. The first electric terminal and the second electric terminal are coupled to the electroactive polymer member. The first electric terminal and the second electric terminal provide an electrical signal in response to the change.