Electroactive Titanium Composite Film for Stable Bone Regeneration

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Solution Overview

Problem

Current materials used for guided bone regeneration lack mechanical strength, stability, and biocompatibility, leading to issues such as folding, collapse, and high infection rates during bone augmentation surgeries.

Innovation Solution

An electroactive titanium scaffold-reinforced composite film with a specific quadrilateral profile and titanium scaffold structure, coated with polymer layers, designed for optimal mechanical properties and biomimetic electroactivity, promoting osteogenesis and bone marrow mesenchymal stem cell adhesion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional barrier films (absorbable collagen films or non-absorbable PTFE films) are used, then they can prevent epithelial cells or fibrocytes from entering bone defect area, but they lack mechanical strength and are difficult to maintain stable space

Engineering Contradiction:
Improvespace maintenance stabilityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a composite structure combining PTFE film with electroactive titanium scaffold. The PTFE film provides barrier function and flexibility, while the titanium scaffold provides mechanical strength and structural stability. This composite material resolves the contradiction by integrating the advantages of both materials - the barrier film's soft tissue compatibility and the titanium's high strength-to-weight ratio.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs a thin film structure (PTFE) that is flexible enough to conform to bone contours and maintain stable space, while reinforcing it with an electroactive titanium scaffold that provides the necessary mechanical strength. The thin film approach allows the material to adapt to complex bone geometries while maintaining structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If metallic titanium materials are used, then they have good biocompatibility and mechanical strength, but they cause complications such as rejection, infection, pain, and collapse after surgery

Engineering Contradiction:
Improvemechanical strengthVSAvoidrejection and infection risk
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent uses a thin PTFE film as the outer layer that is soft and flexible, conforming to bone contours without causing trauma or rejection. This thin film approach eliminates the need for bulky metallic implants that cause compression necrosis and infection, while the embedded titanium scaffold provides the necessary mechanical support.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure combines the biocompatibility and flexibility of PTFE with the strength of titanium. The PTFE outer layer provides a soft, non-traumatic interface with surrounding tissues, reducing rejection and infection risks, while the titanium scaffold maintains mechanical integrity without requiring thick metallic sections that cause compression necrosis.

Inventive Principle:
Principle #40Composite materials

3Reliability

If PEEK material is used, then it has good biocompatibility and biomechanical properties similar to cortical bone, but it is too expensive, lacks osseointegration, and cannot be combined with surrounding autologous cranial bone

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidcost and osseointegration capability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates a composite where PTFE film is combined with electroactive titanium scaffold. The PTFE provides biocompatibility and flexibility, while the titanium scaffold provides osseointegration capability and mechanical strength. This combination achieves the biocompatibility of PEEK at a lower cost while maintaining the ability to integrate with surrounding bone tissue.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The electroactive titanium scaffold promotes bone regeneration through its electroactive properties, creating a self-healing environment that attracts bone-forming cells and stimulates osteogenesis. This self-service capability eliminates the need for expensive PEEK materials while achieving similar or superior biocompatibility and integration with surrounding autologous bone.

Inventive Principle:
Principle #25Self-service

4Area of stationary object

If traditional titanium mesh is used, then it can repair large-area bone defects, but exposure is prone to occur after surgery leading to infection and failure

Engineering Contradiction:
Improvecoverage areaVSAvoidexposure and infection risk
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses a thin PTFE film that is flexible enough to conform tightly to bone contours and soft tissue surfaces. This thin film approach minimizes the risk of exposure compared to traditional titanium mesh, while the electroactive titanium scaffold embedded within provides the necessary structural support for large-area coverage without increasing exposure risk.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite film provides a stable three-dimensional space for bone regeneration, reduces exposure risk, enhances mechanical properties, and promotes osteogenic differentiation, improving bone augmentation outcomes.

Implementation Method 1

the electroactive titanium scaffold-reinforced composite film can be bent and shaped according to different tooth positions for a tight fit with a corresponding alveolar bone hard tissue. The film simultaneously exhibits excellent mechanical properties and stable biomimetic electroactivity, which can promote bone marrow mesenchymal stem cell adhesion, cytoskeleton rearrangement, and osteogenic differentiation

Methodology Applied
Scientific EffectElectroactive: Electroactive Polymer

Data Source

PatentUS20250332321A1Electroactive titanium support-reinforced composite film and method for preparing same
Publication Date: 2025.10.30 BEIJING PIEZO-DENT MEDICAL TECH CO LTD
  • US20250332321A1 patent drawing
  • US20250332321A1 patent drawing
  • US20250332321A1 patent drawing

AI summary

An electroactive titanium support-reinforced composite film includes a titanium support and a film material coating the titanium support. The titanium support has a structure designed according to securing sites. The electroactive titanium support-reinforced composite film of the present invention can be bent and shaped for a close fit with a hard tissue, has excellent mechanical performance and a stable electroactive bending strength of bionic magnitude, and can prevent the collapse of surrounding tissues and tissue adhesion, effectively maintain a three-dimensional space for bone osteanagenesis and effectively promote bone injury healing, featuring ease and convenience of clinical operation and capability of promoting bone marrow mesenchymal stem cell adhesion, cytoskeleton rearrangement and induced osteogenic differentiation. The support-reinforced composite film is suitable for mandible or cranium injury repair in different ranges and has significant efficacy for clinical indications such as alveolar bone vertical bone augmentation and alveolar ridge preservation after tooth extraction.