Electrocaloric PV Module Layout for Protected Diode Array Cooling

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Solution Overview

Problem

Conventional electrocaloric photovoltaic conversion devices face issues with diode array exposure in high-moisture environments, leading to characteristic anomalies and miniaturization difficulties due to the need for additional package protection.

Innovation Solution

An electrocaloric photovoltaic conversion device with a protective base surrounding the cooling plate to envelop the diode array, a photovoltaic conversion module in direct contact with the cooling plate, and a cover to protect the entire assembly, reducing overall size and eliminating the need for secondary packaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the diode array is left exposed in the electrocaloric device, then the device structure remains simple, but the device fails to protect the diode array from high-moisture environments causing characteristic anomalies

Engineering Contradiction:
Improveprotection of diode arrayVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective base is merged with the electrocaloric device structure, integrating the protection function into the existing device rather than adding a separate protective component. This reduces overall structural complexity while achieving diode array protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protective base serves multiple functions: it protects the diode array from moisture, provides structural support, and facilitates heat dissipation. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If an additional package protection is added to protect the diode array, then the diode array is protected from high-moisture environments, but the overall device size increases making miniaturization difficult

Engineering Contradiction:
Improveprotection of diode arrayVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The protective base is integrated into the electrocaloric device structure rather than being a separate external package, eliminating the need for additional space and enabling miniaturization.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The diode array is nested within the protective base structure, with the cooling plate positioned between them. This nested arrangement protects the diode array while maintaining a compact overall device size.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of moving object

If the cooling plate area is reduced to minimize device size, then device miniaturization is achieved, but the cooling efficiency may be compromised

Engineering Contradiction:
Improvedevice sizeVSAvoidcooling efficiency
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The cooling plate is positioned directly against the light emitting component which generates the most heat, concentrating cooling capacity where it is most needed rather than uniformly distributing it across a larger area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The nested arrangement of the cooling plate within the protective base structure allows for efficient heat transfer in a compact space, maintaining cooling effectiveness while minimizing device size.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves miniaturization and package protection of the diode array while enhancing cooling efficiency and reducing thermal cycling risks.

Implementation Method 1

a cooling plate of an electrocaloric device 9 is adhered to a base 85 of the photovoltaic conversion module 8, and heat energy of the light emitting component 81 is absorbed by the cooling plate

Methodology Applied
Scientific EffectElectrocaloric effect: Electrocaloric Effect

Implementation Method 2

a photovoltaic conversion module 8 usually converts an electrical signal into an optical signal by using a light emitting component 81

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS20250273926A1Photovoltaic conversion device with electrocaloric element
Publication Date: 2025.08.28 WELLS FARGO BANK NA
  • US20250273926A1 patent drawing
  • US20250273926A1 patent drawing
  • US20250273926A1 patent drawing

AI summary

An electrocaloric photovoltaic conversion device having an electrocaloric device includes an electrocaloric device, a protective base, and a photovoltaic conversion module. The electrocaloric device includes a cooling plate, a heating plate having an area greater than an area of the cooling plate, and a diode array disposed between the cooling plate and the heating plate. The protective base surrounds the cooling plate to envelop the diode array. The photovoltaic conversion module is disposed in the protective base, and passes through the base to be in direct contact with the cooling plate. The electrocaloric photovoltaic conversion device having an electrocaloric device improves and reduces an overall element size while achieving package protection of the diode array of the electrocaloric device.