Control system for an electrocaloric device

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Solution Overview

Problem

Conventional cooling technologies, such as vapor compression systems, face efficiency drops when target temperature lift decreases, and lack the ability to modulate temperature lift, often turning on and off based on set points, leading to suboptimal performance.

Innovation Solution

An electrocaloric system that determines the internal temperature lift and heat rejection temperature, modulating the voltage applied to the electrocaloric device based on the target temperature lift to maintain high efficiency, and adjusts the switching frequency based on the heat load to optimize cooling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional vapor compression systems operate at reduced temperature lift, then energy efficiency deteriorates, but the system lacks the ability to modulate temperature lift dynamically

Engineering Contradiction:
Improvetemperature lift modulation capabilityVSAvoidenergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The electrocaloric device dynamically adjusts its temperature lift by modulating the voltage applied to the electrocaloric material. The controller varies the voltage level in response to changing heat load conditions, enabling the system to adapt its temperature lift continuously rather than operating at fixed settings, thus maintaining high efficiency across varying operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the electrical parameter (voltage) applied to the electrocaloric material to control the temperature lift. By adjusting the voltage magnitude, the system directly controls the degree of temperature change produced, enabling efficient operation at both high and low temperature lifts without the efficiency penalties associated with conventional systems.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrocaloric device applies high voltage continuously, then cooling performance is maintained, but energy consumption increases

Engineering Contradiction:
Improvecooling performanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller applies voltage to the electrocaloric device only when and to the extent needed to meet the current cooling demand. Rather than continuous full-power operation, the system applies partial voltage levels matched to the actual heat load, reducing energy consumption while maintaining adequate cooling performance through demand-responsive operation.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The controller monitors the cooling demand and heat load conditions, then adjusts the voltage applied to the electrocaloric device accordingly. This closed-loop feedback control ensures that the device receives just enough electrical energy to meet the cooling requirement, avoiding excessive energy consumption while maintaining reliable cooling performance.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If voltage is modulated to match target temperature lift, then energy efficiency is improved, but control system complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The electrocaloric device inherently produces the temperature lift needed when voltage is applied, eliminating the need for complex mechanical regulation mechanisms. The system self-regulates by simply varying the electrical voltage level, leveraging the electrocaloric effect's natural response to electrical input rather than requiring additional control hardware or complex mechanical systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains high efficiency across varying target temperature lifts by dynamically adjusting voltage and switching frequency, ensuring efficient cooling while keeping the temperature within a target band, even when the temperature lift is reduced.

Implementation Method 1

several technologies have been investigated for heat pump, air conditioning, and/or other energy conversion applications. These technologies include the use of electrocaloric energy conversion

Methodology Applied
Scientific EffectElectrocaloric effect: Electrocaloric Effect

Data Source

PatentUS11187441B2Control system for an electrocaloric device
Publication Date: 2021.11.30 GENESEE VALLEY INNOVATIONS LLC
  • US11187441B2 patent drawing
  • US11187441B2 patent drawing
  • US11187441B2 patent drawing

AI summary

A method for operating an electrocaloric system includes determining an internal temperature lift of an electrocaloric device. A current temperature of a space to be cooled is determined. A heat rejection temperature is determined. A difference between the current temperature and the heat rejection temperature is determined. A target temperature lift is determined based on the difference and a target temperature for the space. A voltage applied to the electrocaloric device is modulated based on the internal temperature lift and the target temperature lift.