High energy density electroceramic material with embedded dielectric discontinuities

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Solution Overview

Problem

Server farms consume excessive electrical power, straining power grids and increasing costs, particularly in cryptocurrency mining, which is not economically sustainable without substantial government subsidies, necessitating a reduction in power consumption to maintain a profitable digital economy.

Innovation Solution

The design of server farms with hybrid computing modules and high-speed semiconductor chip stacks that integrate resonant gate transistors and electroceramic dielectric members for efficient power management, eliminating the need for printed circuit boards and optimizing system clock speeds, along with a power management system that uses minimal stages to achieve high efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional power management systems with multiple stages are used, then power conversion is achieved, but power loss and system complexity increase

Engineering Contradiction:
Improvepower lossVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines multiple power management stages into a single integrated stage that performs both voltage conversion and current regulation functions simultaneously. This single-stage architecture integrates the transformer and rectifier circuits into one unified system, eliminating the need for separate conversion stages and reducing overall system complexity while minimizing power loss through reduced conversion steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power management stage is designed to perform multiple functions within a single system: voltage transformation, current rectification, and power regulation. This multi-functional approach allows the system to handle both AC-DC and DC-DC conversions using the same core architecture, reducing the number of components needed and simplifying the overall power management system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If high computational speeds are achieved through traditional microelectronic assemblies, then processing capability improves, but power consumption increases excessively

Engineering Contradiction:
Improvecomputational speedVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces traditional mechanical and electrical interconnect structures (printed circuit boards, wire bonds) with direct chip-to-chip bonding and embedded interconnect architectures. This substitution eliminates the energy losses associated with signal transmission through traditional PCB traces and mechanical connectors, enabling higher computational speeds with significantly reduced power consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention transitions from planar two-dimensional circuit board layouts to three-dimensional stacked chip architectures. By stacking multiple computing chips vertically and connecting them through direct bonding, the system achieves higher computational density and faster data transfer rates while reducing the physical distance signals must travel, thereby lowering power consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If printed circuit boards are used for interconnection, then system assembly is simplified, but power efficiency and computational speed are reduced

Engineering Contradiction:
Improveassembly easeVSAvoidpower efficiency
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent extracts and eliminates the printed circuit board from the system architecture entirely. Instead of mounting chips on PCBs with extensive trace routing, the invention uses direct chip bonding and embedded interconnect structures that provide electrical connections without requiring a separate PCB substrate. This extraction removes the energy losses inherent in PCB trace resistance and inductance while maintaining manufacturing feasibility through automated bonding processes.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces power consumption by up to 100-fold, minimizing strain on power grids and enabling a profitable digital economy without subsidies, while maintaining high computational speeds and efficiency.

Implementation Method 1

high energy density electroceramic members that store magnetic energy and reduce magnetic saturation

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

magnetic core materials that store magnetic energy and reduce magnetic saturation

Methodology Applied
Scientific EffectMagnetic saturation: Magnetic Saturation

Implementation Method 3

power management stages that introduce power savings within a server farm

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20230418360A1High energy density electroceramic material with embedded dielectric discontinuities
Publication Date: 2023.12.28 DE ROCHEMONT L PIERRE
  • US20230418360A1 patent drawing
  • US20230418360A1 patent drawing
  • US20230418360A1 patent drawing

AI summary

A magnetic core material that stores magnetic energy and reduces magnetic saturation includes a high energy density ceramic member having embedded dielectric discontinuities.