Electrochemical Sensor for In-Vitro Aerosol Dose Detection

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Solution Overview

Problem

Existing in-vitro aerosol exposure systems face challenges in accurately determining the delivered dose of inhalable substances to cell cultures due to complex mass transfer kinetics and limitations of current detection methods like quartz crystal microbalances (QCMs), which are costly, time-consuming, and lack selectivity and sensitivity.

Innovation Solution

A sensor device for aerosol exposure systems using electrochemical sensors with receptor elements, such as molecularly imprinted polymers or antibodies, to detect and quantify inhalable substances, mimicking cell culture conditions and providing a low-cost, high-selectivity measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If quartz crystal microbalances (QCMs) are used to detect inhalable substances, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses cell culture inserts as surrogates that replicate the physical and chemical properties of actual cell cultures without requiring live biological systems. This copying approach maintains measurement precision for dose determination while eliminating the complexity of maintaining and monitoring live cell cultures during exposure experiments

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent employs disposable cell culture inserts that can be used once and then discarded, replacing expensive and complex QCM systems. These inexpensive surrogates provide sufficient measurement precision for dose assessment without requiring costly equipment or complex calibration procedures

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of operation

If submerged mode exposure is used, then ease of operation is improved, but measurement precision deteriorates due to interference with physicochemical properties

Engineering Contradiction:
Improveoperational simplicityVSAvoiddose determination accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces an air-liquid interface as an intermediary exposure mode between submerged and direct gas-phase exposure. This intermediary approach allows test atmospheres to contact cell cultures at the interface, maintaining physiological relevance while avoiding the mass transfer interference problems of submerged exposure and the operational complexity of direct gas-phase exposure

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If ALI exposure systems are used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedose determination accuracyVSAvoidexposure system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates simplified copies of ALI exposure conditions using disposable cell culture inserts that replicate the air-liquid interface geometry and mass transfer characteristics without requiring complex ALI exposure system infrastructure. This copying maintains measurement precision while dramatically reducing system complexity

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor device allows for accurate, affordable, and efficient determination of administered and delivered doses, offering high sensitivity and selectivity without requiring expensive equipment or complex setups, thus enhancing the reliability of in-vitro exposure assessments.

Implementation Method 1

A sensor device for aerosol exposure systems using electrochemical sensors with receptor elements, such as molecularly imprinted polymers or antibodies, to detect and quantify inhalable substances

Methodology Applied
Scientific EffectElectrochemical detection:

Implementation Method 2

receptor elements, such as molecularly imprinted polymers or antibodies

Methodology Applied
Scientific EffectMolecular recognition (antibody-antigen binding):

Implementation Method 3

molecularly imprinted polymers

Methodology Applied
Scientific EffectMolecular imprinting:

Data Source

PatentEP4508186B1Sensor device for in-vitro aerosol exposure
Publication Date: 2026.03.11 PHILIP MORRIS PRODUCTS SA
  • EP4508186B1 patent drawingFigure 1~2
  • EP4508186B1 patent drawingFigure 3~4

AI summary

A sensor device for an aerosol exposure system for in-vitro exposure of a cell culture to a test atmosphere is described. The sensor device comprises a measurement compartment configured to receive a receptor element of an electrochemical sensor for detecting one or more constituents of the test atmosphere. The sensor device further comprises a receptor support arranged at an end of the measurement compartment and configured to support the receptor element of the electrochemical sensor. The sensor device further comprises a transducer element functionally couplable to the receptor element and configured to provide an electronically processable signal indicative of the one or more constituents in the test atmosphere.