Electrochemical Cell Interlayer for Dendrite Suppression

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Solution Overview

Problem

Dendrite formation in electrochemical cells can lead to short circuiting and heat generation, posing safety risks such as fires and thermal decomposition of cell materials.

Innovation Solution

The implementation of an electrochemical cell design that includes an interlayer with electroactive material between the anode and cathode, along with a battery management system (BMS) to detect and mitigate dendrite growth by maintaining a controlled voltage difference and dissolving dendrites through energy discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an interlayer with electroactive material is added between anode and cathode, then dendrite growth is minimized and safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An interlayer containing electroactive material is positioned between the anode and cathode to act as a mediator that detects dendrite formation through voltage changes and triggers protective actions, thereby improving safety without requiring fundamental changes to the battery structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interlayer is nested within the existing battery structure between the separator and electrodes, integrating the safety function into the existing design rather than adding external components, thus minimizing the increase in device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If voltage difference is controlled to dissolve dendrites, then dendrite formation is prevented, but energy loss increases

Engineering Contradiction:
Improvedendrite preventionVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system continuously monitors the voltage difference between the anode and interlayer, and only applies corrective voltage when dendrite formation is detected (voltage difference exceeds threshold), thereby preventing energy loss during normal operation while maintaining dendrite prevention capability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The voltage difference parameter is dynamically adjusted based on dendrite detection conditions - maintained below a threshold value (e.g., 0.01V) during normal operation to minimize energy loss, and increased when dendrites are detected to dissolve them

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively minimizes dendrite growth, preventing short circuits and heat generation, thereby enhancing the safety and reliability of electrochemical cells.

Implementation Method 1

a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value

Methodology Applied
Scientific EffectVoltage control: Electric Field

Implementation Method 2

Dendrite formation in electrochemical cells can lead to short circuiting and heat generation. Heat generation in electrochemical cells is a safety issue that can have dangerous results. Thermal runaway can lead to fires and thermal decomposition of the electrochemical cell materials.

Methodology Applied
Scientific EffectHeat generation: Joule Heating

Data Source

PatentUS12322762B2Systems and methods for minimizing and preventing dendrite formation in electrochemical cells
Publication Date: 2025.06.03 24M TECHNOLOGIES INC
  • US12322762B2 patent drawing
  • US12322762B2 patent drawing
  • US12322762B2 patent drawing

AI summary

Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.