Electrochemical Cell for Nitrosamine Decomposition in Carbon Capture

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Solution Overview

Problem

Amine-based carbon capture systems face challenges in forming carcinogenic nitrosamines during the capture of carbon dioxide from flue gases, leading to potential emissions and increased costs due to the need for hazardous waste disposal and separate treatment processes.

Innovation Solution

A novel electrochemical cell with carbon xerogel electrodes and a current source is integrated into the recirculating water wash stream to selectively remove and decompose nitrosamines, reducing their concentration and eliminating the need for separate reactors or hazardous waste disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If amine-based post-combustion CCS is used to separate carbon dioxide from flue gases, then absorption capacity and technological maturity are improved, but nitrosamine formation and environmental hazards worsen

Engineering Contradiction:
Improveabsorption capacityVSAvoidnitrosamine formation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes nitrosamine contaminants from the amine solvent stream using a water wash section followed by an electrochemical cell. The water wash extracts nitrosamines from the bulk solvent, and the electrochemical cell further decomposes them, effectively taking out the harmful substance while preserving the main absorption function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful nitrosamine byproducts into beneficial outcomes by using electrochemical decomposition to break them down into harmless substances. The electrochemical cell transforms the carcinogenic nitrosamines into safe products, turning a harmful waste stream into a treatment opportunity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If water wash section is used to capture nitrosamines, then solubility-based removal is improved, but treatment of bulk solvent becomes more complex

Engineering Contradiction:
Improvenitrosamine removal efficiencyVSAvoidtreatment process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the treatment process into two distinct stages: a water wash section that handles bulk nitrosamine removal through solubility differences, and an electrochemical cell that handles residual nitrosamine decomposition. This segmentation allows each component to be optimized for its specific function, reducing overall complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces water as an intermediary substance in the water wash section. Water acts as a mediator that selectively extracts nitrosamines from the amine solvent based on solubility differences, facilitating separation without requiring direct treatment of the bulk solvent.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If separate reactor with H2 is used to reduce nitrosamines, then nitrosamine decomposition is improved, but process complexity and cost increase

Engineering Contradiction:
Improvenitrosamine decompositionVSAvoidseparate reactor requirement
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the nitrosamine decomposition function into the existing water wash section by integrating an electrochemical cell. This combines what would have been a separate hydrogen reduction reactor with the water wash process, eliminating the need for additional equipment while achieving the same harmful factor reduction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the mechanical/chemical system of hydrogen reduction with an electrochemical system. Instead of using H2 gas and catalytic reduction, the patent uses electrical current to drive the decomposition of nitrosamines, substituting one mechanism with a more compact and controllable electrochemical process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Object-generated harmful factors

If bulk solvent is treated to remove nitrosamines, then nitrosamine concentration is reduced, but solvent loss and waste disposal requirements increase

Engineering Contradiction:
Improvenitrosamine concentrationVSAvoidsolvent loss
Core Design Contradiction:
Object-generated harmful factorsVSLoss of substance

Solution Approach 1:

The patent applies local quality by treating only the water wash stream (which contains concentrated nitrosamines) rather than the entire bulk solvent. The electrochemical cell is positioned to process only the portion of the stream that has been enriched with nitrosamines during the water wash, minimizing solvent exposure to treatment conditions and reducing overall solvent loss.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrochemical cell effectively minimizes nitrosamine emissions and reduces the environmental impact by decomposing these contaminants within the water wash section, maintaining lower concentrations and enhancing the operational efficiency of carbon capture systems.

Implementation Method 1

a selective electrochemical cell added to the recirculating water wash stream, to selectively remove and decompose nitrosamines

Methodology Applied
Scientific EffectElectrochemical decomposition: Electrolysis

Implementation Method 2

both anode and cathode selectively absorbing nitrosamines over bulk chemicals

Methodology Applied
Scientific EffectSelective absorption: Adsorption

Data Source

PatentUS11439950B2Electrochemical cell, method and apparatus for capturing carbon dioxide from flue gas and decomposing nitrosamine compounds
Publication Date: 2022.09.13 UNIVERSITY OF KENTUCKY RESEARCH FOUNDATION
  • US11439950B2 patent drawing
  • US11439950B2 patent drawing
  • US11439950B2 patent drawing

AI summary

An apparatus for capturing CO2 from flue gas includes (a) an absorber, (b) a stripper, (c) a heat exchanger, (d) an amine absorbent circulating through the absorber, the stripper and the heat exchanger, (e) a water washing unit downstream from the flue gas outlet of the absorber, and (f) an electrochemical cell. The electrochemical cell is connected to the water washing unit and is adapted to adsorb and decompose nitrosamine compounds present in liquid separated by the water washing unit.