Electrochemical Cell Support Part for Gas Flow Path Stability

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Solution Overview

Problem

In gas recovery systems using stacked electrochemical cells, maintaining a consistent gas flow path width is challenging, leading to increased pressure loss and potential liquid material leakage when cells contain adsorbents or electrolytes.

Innovation Solution

Incorporating a support part between electrochemical cells to create a predetermined gap, maintaining a constant space and preventing liquid leakage by using insulating support parts that cover the stacking surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrochemical cells are stacked to provide gas flow path between cells, then gas recovery function is improved, but gas flow path width becomes inconsistent and pressure loss increases

Engineering Contradiction:
Improvegas recovery functionVSAvoidpressure loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

A support part is introduced as an intermediary component between adjacent electrochemical cells. This support part maintains a predetermined gap between cells, ensuring consistent gas flow path width and preventing pressure loss while enabling the stacked configuration for improved gas recovery function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If electrochemical cells are stacked closely to reduce size, then device compactness is improved, but liquid material leakage occurs

Engineering Contradiction:
Improvedevice sizeVSAvoidliquid material leakage
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The support part serves as a mediator that maintains the necessary spacing between stacked electrochemical cells. This prevents liquid material leakage while allowing compact stacking, thus maintaining both small device size and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support part divides the stacked cell structure into discrete segments with predetermined gaps. This segmentation prevents liquid material from moving between cells while maintaining compact overall structure.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If support part is added to maintain gap between cells, then gas flow path consistency is improved, but device complexity increases

Engineering Contradiction:
Improvegas flow path width consistencyVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The support part is strategically positioned only at specific locations between electrochemical cells where gap maintenance is needed. This localized approach ensures gas flow path consistency without unnecessarily complicating the entire device structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration stabilizes the gas flow path width, reducing pressure loss and preventing liquid leakage, thereby enhancing the gas recovery system's performance and reliability.

Implementation Method 1

an electrochemical cell having a working electrode and a counter electrode is provided, and adsorption and release of CO2 can be switched by changing a potential difference between the working electrode and the counter electrode

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Implementation Method 2

a gas flow path through which the mixed gas flows is provided between the adjacent electrochemical cells

Methodology Applied
Scientific EffectGas flow: Convection

Data Source

PatentUS20240261724A1Gas recovery system
Publication Date: 2024.08.08 DENSO CORP
  • US20240261724A1 patent drawing
  • US20240261724A1 patent drawing
  • US20240261724A1 patent drawing

AI summary

A gas recovery system, which recovers a gas to be recovered from a mixed gas by an electrochemical reaction, includes a plurality of electrochemical cells each having a working electrode and a counter electrode. The plurality of electrochemical cells are stacked, and a gas flow path through which the mixed gas flows is provided between the adjacent electrochemical cells. A support part is disposed between the adjacent electrochemical cells. A predetermined gap is provided between the adjacent electrochemical cells by the support part to form the gas flow path.