Electrochemical Decontamination of Irradiated Nuclear Graphite

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Solution Overview

Problem

Irradiated nuclear graphite poses significant challenges due to its radioactive contamination and long-lived isotopes, requiring effective decontamination methods to reduce waste volume and activity, especially given the limitations of current thermal treatment methods which generate secondary waste and fail to adequately address corrosion and fission products.

Innovation Solution

An electrochemical decontamination method involving immersion in a molten salt electrolyte with alkali or alkaline earth metal halide salts, applying alternating oxidizing and reducing electric potentials to remove gamma and beta emitters like 60Co, 133Ba, 137Cs, and 14C from irradiated nuclear graphite at lower temperatures than traditional gasification methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If thermal treatment via gasification at elevated temperatures is used, then volume reduction is achieved, but secondary waste is created requiring regulatory approval

Engineering Contradiction:
Improvewaste volumeVSAvoidsecondary waste
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent replaces thermal gasification processes with electrochemical treatment in molten salt. Instead of using high temperature combustion or oxidation that generates secondary waste, the invention applies electrical current to drive electrochemical reactions that remove contaminants through electrolysis, transferring radioactive elements from graphite to the molten salt electrolyte without creating harmful secondary waste products

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental treatment parameter from thermal energy (high temperature gasification) to electrical energy (electrochemical cycles). By operating at lower temperatures (50-200°C) using electrochemical potential instead of thermal potential, the process achieves volume reduction while avoiding the secondary waste generation characteristic of thermal methods

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional oxidation methods are used, then some decontamination is achieved, but they fail to adequately address corrosion and fission products

Engineering Contradiction:
Improvedecontamination effectivenessVSAvoidcapability to handle multiple contaminant types
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal electrochemical treatment system that simultaneously addresses multiple contaminant types including gamma emitters (60Co, 133Ba, 137Cs), beta emitters (14C), and corrosion products. The molten salt electrolyte serves as a universal medium that can accept various radioactive elements through electrochemical reactions, making the process versatile enough to handle the complex and variable contamination profile of irradiated graphite from different reactor types

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The molten salt electrolyte acts as an intermediary medium between the graphite and the removal process. Instead of direct oxidation that leaves contaminants embedded, the electrochemical process uses the molten salt as a transfer medium to extract and remove various contaminant types from the graphite matrix, enabling comprehensive decontamination of multiple element types

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If long-term storage in geological disposal facility is used, then safety is maintained, but financial costs and footprint are significant

Engineering Contradiction:
ImprovesafetyVSAvoidstorage volume
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies preliminary electrochemical decontamination treatment to reduce the activity and volume of irradiated graphite before final disposal. By performing this volume reduction step in advance through electrochemical treatment, the subsequent storage requirements in geological disposal facilities are significantly decreased, reducing both the footprint and associated financial costs while maintaining safety standards

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves a substantial reduction in gamma activity by up to 80% and beta activity by 50%, allowing for reclassification of irradiated nuclear graphite from Intermediate Level Waste to Low Level Waste, thereby reducing storage and disposal costs and footprint.

Implementation Method 1

Studies conducted by Vulpius et al. [20] on neutron-irradiated graphite showed electrolysis of this graphite in aqueous media gave significant transfer of the majority of the contaminant fission products to the acidic electrolyte solutions

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

subjecting the irradiated nuclear graphite to an electrochemical treatment comprising one or more electrochemical cycles, wherein each electrochemical cycle comprises exposing the irradiated nuclear graphite to an oxidising and reducing electric potential

Methodology Applied
Scientific EffectElectrochemical treatment:

Data Source

PatentEP4165664B1Graphite decontamination
Publication Date: 2024.11.27 UNIV OF MANCHESTER
  • EP4165664B1 patent drawingFigure 1A~1C
  • EP4165664B1 patent drawingFigure 2a~2b
  • EP4165664B1 patent drawingFigure 3

AI summary

The present invention relates to methods of decontaminating irradiated nuclear graphite. The method comprises immersing the irradiated nuclear graphite in a molten salt electrolyte, and subjecting the irradiated nuclear graphite to an electrochemical treatment.