Electrochemical Gas Sensor Assembly with Remote Temperature Sensing

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Solution Overview

Problem

Existing electrochemical sensors for gas analysis, such as those used in alcohol analysis devices, suffer from reliability issues due to temperature variations affecting measurement accuracy and sensitivity, particularly in ambient conditions where moisture condensation can distort results.

Innovation Solution

The sensor arrangement incorporates a temperature sensor unit that measures the temperature of the electrodes using the Seebeck effect, allowing for accurate temperature compensation and control of electrode temperatures within a specified range, thereby enhancing measurement reliability and reducing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature compensation is implemented using a temperature sensor unit, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A temperature sensor unit is introduced as an intermediary component to measure electrode temperature, enabling temperature compensation of the electrochemical sensor signals. This mediator allows the system to account for temperature effects without directly modifying the electrode structure or chemistry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The temperature sensor provides feedback about electrode temperature to a control unit, which then adjusts or compensates for temperature effects on the measurement. This closed-loop feedback mechanism maintains measurement reliability across varying temperature conditions.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If electrode temperature is controlled within a specified range, then measurement precision is improved, but energy consumption increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary temperature measurement and compensation before the actual gas analysis measurement. By preparing the temperature compensation data in advance, the system ensures measurement precision is maintained without requiring continuous energy-intensive temperature control during the measurement process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the temperature parameter by measuring it with the temperature sensor and using this information to compensate for temperature effects on the electrochemical sensor response. This allows the sensor to operate effectively across a range of temperatures without active heating or cooling.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If temperature fluctuations are minimized through active control, then measurement reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The temperature sensor unit measures the electrode temperature and provides self-service temperature compensation without requiring external temperature control systems. The system serves itself by using the temperature information to adjust its own measurement process, eliminating the need for complex active temperature control hardware.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the reliability and speed of gas analysis by minimizing the impact of temperature fluctuations and moisture condensation, ensuring precise and rapid detection of gas components like ethanol in breath samples.

Implementation Method 1

The sensor arrangement incorporates a temperature sensor unit that measures the temperature of the electrodes using the Seebeck effect

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentEP4303577B1Sensor assembly comprising an electrochemical sensor and a temperature sensor and method using such a sensor assembly
Publication Date: 2025.10.01 DRAGER SAFETY AG & CO KAAA
  • EP4303577B1 patent drawingFigure 1
  • EP4303577B1 patent drawingFigure 2
  • EP4303577B1 patent drawingFigure 3

AI summary

The invention relates to a sensor arrangement and a method for analyzing a gas for at least one predetermined component, wherein the sensor arrangement comprises an electrochemical sensor (10) with a measuring electrode (20) and a counter electrode (21), wherein an electrolyte (28) is arranged between these two electrodes (20, 21), and wherein the method is carried out using such a sensor arrangement. A contact segment (7) of an electrically conductive measuring element (6, 7) is in thermal and/or electrical contact with a measurement object (20) (measuring electrode, counter electrode, or electrical contact). A connecting segment (6) of the measuring element (6, 7) connects the contact segment (7) to a temperature sensor (9) spatially spaced from the measurement object (20).The temperature sensor (9) measures the temperature of the contact segment (7), specifically the temperature of the connection segment (6), at a spatially distant measurement position (P2, P3). Depending on this measurement result, the temperature of the measuring electrode (20) and/or the temperature of the counter electrode (21) is determined and optionally controlled.