Electrochemical Hydrogen Release Device

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Solution Overview

Problem

Existing methods for releasing hydrogen gas from chemically bound forms require a two-stage process, involving dehydrogenation followed by compression to achieve high pressure, which is inefficient and requires additional energy and infrastructure.

Innovation Solution

An electrochemical device with a proton-conducting membrane and catalysts at the anode and cathode allows for the direct conversion of chemically bound hydrogen into high-pressure hydrogen gas in a single step, eliminating the need for separate compression and reducing energy requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If hydrogen gas is released from hydrogen storage medium using a dehydrogenation reactor, then hydrogen gas can be obtained, but the pressure is less than 5 bar requiring an additional compressor

Engineering Contradiction:
Improvehydrogen gas pressureVSAvoidsystem complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The patent combines the dehydrogenation reactor and compressor into a single integrated electrochemical device. The electrochemical cell performs both hydrogen release from the storage medium and simultaneous compression to high pressure (30-700 bar) in one unit, eliminating the need for separate compression equipment and reducing system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrochemical device serves multiple functions simultaneously: it acts as a dehydrogenation reactor to release hydrogen from the storage medium, as a compressor to pressurize the hydrogen to high levels, and as a purification system. This multi-functionality resolves the contradiction by achieving high pressure output without requiring additional dedicated compression equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stress or pressure

If an additional compressor is used to increase hydrogen gas pressure, then high pressure hydrogen can be provided, but energy consumption increases

Engineering Contradiction:
Improvehydrogen gas pressureVSAvoidenergy consumption
Core Design Contradiction:
Stress or pressureVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical compression system with an electrochemical system. Instead of using a mechanical compressor to pressurize hydrogen, the invention uses electrochemical reactions in an electrochemical cell where electrical energy directly drives the compression process through ion transport and electrochemical potential differences, reducing overall energy consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the operating parameters by operating the dehydrogenation and compression processes simultaneously at optimized electrochemical conditions. By controlling the electrochemical potential, temperature, and current density, the system achieves high-pressure hydrogen output with lower energy input compared to sequential mechanical compression.

Inventive Principle:
Principle #35Parameter changes

3Stress or pressure

If hydrogen gas is compressed by a compressor, then high pressure hydrogen is available, but infrastructure costs increase

Engineering Contradiction:
Improvehydrogen gas pressureVSAvoidinfrastructure cost
Core Design Contradiction:
Stress or pressureVSEase of manufacture

Solution Approach 1:

The patent merges the dehydrogenation reactor and compressor into a single integrated unit, which simplifies the infrastructure required at hydrogen filling stations. This integration eliminates the need for separate compression equipment, associated safety systems, and maintenance infrastructure, thereby reducing overall infrastructure costs.

Inventive Principle:
Principle #5Merging (Combining)

4Stress or pressure

If a two-stage process is used for hydrogen release and compression, then high pressure hydrogen can be obtained, but the process is inefficient and time-consuming

Engineering Contradiction:
Improvehydrogen gas pressureVSAvoidhydrogen provision efficiency
Core Design Contradiction:
Stress or pressureVSProductivity

Solution Approach 1:

The patent combines two separate process stages (dehydrogenation and compression) into a single simultaneous electrochemical process. The electrochemical cell performs both functions concurrently, eliminating the time required for sequential processing and significantly improving hydrogen provision efficiency and productivity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the provision of high-pressure hydrogen gas, reduces energy consumption by 3% of the hydrogen's lower calorific value, and enhances hydrogen storage density, making it suitable for fuel cell applications and hydrogen filling stations.

Implementation Method 1

An adjacent anode with an anode catalyst is provided. The anode catalyst is attached to the anode; in particular, the anode is coated with the anode catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

Between the anode and the cathode is the proton-conducting membrane, which consists of a perfluorinated copolymer containing a sulfo group as an ionic group

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 3

Adjacent to the cathode is a cathode chamber, which stores the released hydrogen gas

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 4

The anode is also connected to the cathode via a voltage source. The potential provided by the voltage source transports the protons across the membrane

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentEP3781725B1Apparatus and method for releasing chemically bound hydrogen in the form of hydrogen gas under pressure and device and hydrogen filling station comprising such an apparatus
Publication Date: 2024.10.23 HYDROGENIOUS TECH GMBH
  • EP3781725B1 patent drawingFigure 1
  • EP3781725B1 patent drawingFigure 2
  • EP3781725B1 patent drawing

AI summary

An apparatus for releasing chemically bound hydrogen from a hydrogen carrier medium in the form of hydrogen gas under pressure comprises an anode chamber (14) for providing the at least partly laden hydrogen carrier medium (TM+), an anode (16) adjoining the anode chamber (14) and having an anode catalyst (17), a cathode (19) connected to the anode (14) via a proton-conducting membrane (18) and via a voltage source (22) and having a cathode catalyst (20), and a cathode chamber (21) adjoining the cathode (19) for receiving hydrogen gas released at the cathode (19).