Electrochemical Lead Sensor Using Underpotential Deposition

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Solution Overview

Problem

Current methods for detecting lead contamination in drinking water are expensive, require advanced instrumentation, and are not readily accessible for use in homes and offices, limiting the ability to accurately and affordably monitor lead levels at the point of use.

Innovation Solution

A portable electrochemical sensor system utilizing a copper working electrode and a counter electrode, which applies underpotential deposition of lead and measures the hydrogen evolution reaction (HER) current to detect and quantify lead levels in aqueous solutions, such as water, with high sensitivity and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If colorimetry, atomic absorption spectroscopy (AAS) or inductively coupled plasma (ICP) emission spectroscopy are used to detect lead concentration, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvelead concentration measurement accuracyVSAvoidinstrumentation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical/optical instrumentation (AAS, ICP) with an electrochemical sensing system that uses simple electrical measurements (current, potential) to detect lead concentration. The electrochemical cell with working electrode, counter electrode, and reference electrode substitutes for expensive spectroscopic equipment while maintaining measurement capability through voltage and current measurements rather than complex optical pathways

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention employs disposable or easily replaceable electrochemical electrodes (working electrode with lead-selective membrane, counter electrode, reference electrode) that can be discarded after use. This eliminates the need for maintaining and calibrating expensive, complex instrumentation, as each electrode assembly serves as a low-cost, single-use sensing element that provides accurate lead concentration measurements without requiring advanced laboratory equipment

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If colorimetry, atomic absorption spectroscopy (AAS) or inductively coupled plasma (ICP) emission spectroscopy are used to detect lead concentration, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvelead concentration measurement accuracyVSAvoidaccessibility for home and office use
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces complex mechanical/optical instrumentation (AAS, ICP) with an electrochemical sensing system that uses simple electrical measurements (current, potential) to detect lead concentration. The electrochemical cell with working electrode, counter electrode, and reference electrode substitutes for expensive spectroscopic equipment while maintaining measurement capability through voltage and current measurements rather than complex optical pathways

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrochemical sensor performs self-measurement by directly contacting the water sample and generating electrical signals (current or potential change) that indicate lead concentration. The system requires minimal operator intervention - simply immersing the electrode assembly in the sample automatically initiates the measurement process, eliminating the need for complex sample preparation, instrument calibration, or specialized operational procedures required by traditional spectroscopic methods

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If a copper working electrode with planar surface is used, then manufacturing precision is improved, but productivity deteriorates due to increased lead sensing time

Engineering Contradiction:
Improveelectrode surface uniformityVSAvoidlead sensing speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent replaces the planar (flat) electrode surface with a dendritic surface that features numerous protrusions and increased surface area. This dendritic structure, formed by electrodeposition of zinc followed by copper coating, creates a three-dimensional irregular surface with many active sites for lead detection, thereby increasing the sensing rate and reducing measurement time while maintaining manufacturing feasibility through electrochemical deposition processes

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor effectively detects lead levels in the ppb range, providing a cost-effective, portable, and reliable solution for monitoring lead contamination in drinking water, enabling widespread access to accurate lead detection beyond traditional laboratory settings.

Implementation Method 1

The power supply is configured to apply underpotential deposition of lead onto the copper electrode

Methodology Applied
Scientific EffectUnderpotential deposition: Deposition (physical)

Implementation Method 2

The measuring device provides measurement of a hydrogen evolution reaction (HER) current on the Pbupd-modified electrode

Methodology Applied
Scientific EffectHydrogen evolution reaction: Electrolysis

Data Source

PatentUS12241862B2Electrochemical sensor for lead detection
Publication Date: 2025.03.04 CASE WESTERN RESERVE UNIV
  • US12241862B2 patent drawing
  • US12241862B2 patent drawing
  • US12241862B2 patent drawing

AI summary

A sensor for detecting lead in an aqueous solution includes a copper working electrode, a counter electrode, a power supply for applying underpotential deposition of lead onto the copper electrode, a measuring device for providing measurement of a hydrogen evolution reaction (HER) current on the Pbupd-modified electrode, and a controller configured to correlate the degree of suppression of the HER current to Pbupd coverage to determine the lead coverage and lead concentration of the solution.