Electrochemical Mirror Cleaning Cycle

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Solution Overview

Problem

Reversible electrochemical mirrors experience a reduction in quality and transmissiveness due to incomplete removal of metallic film during stripping cycles, leading to a shortened lifespan.

Innovation Solution

A cleaning cycle using multi-cyclic voltammetry is initiated after a plurality of deposition and stripping cycles to remove undissolved reflective material, involving a third potential increased to a fourth and then decreased back, with the number of sweeps determined by stable current response, to maintain mirror quality and transmissiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard deposition and stripping cycles are used, then the mirror can be formed and removed, but incomplete removal of metallic film occurs after numerous cycles, reducing quality and transmissiveness

Engineering Contradiction:
Improvemirror quality and transmissivenessVSAvoidlifespan of mirror
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent introduces a periodic cleaning cycle that interrupts the standard deposition-stripping operation. This cleaning cycle applies multi-cyclic voltammetry with increasing potential sweeps to completely remove accumulated metallic film residues from the working electrode surface, restoring transmissiveness and mirror quality before resuming normal operation cycles

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the electrical potential parameters during the cleaning cycle by applying multi-cyclic voltammetry with progressively increasing potential (from third potential to fourth potential and back). This parameter variation enables complete oxidation and removal of metallic film that standard single-potential stripping cannot achieve, thereby extending mirror lifespan

Inventive Principle:
Principle #35Parameter changes

2Productivity

If more deposition and stripping cycles are performed, then more mirror operations are achieved, but undissolved reflective material accum on the working electrode, affecting subsequent cycles

Engineering Contradiction:
Improvenumber of deposition/stripping cyclesVSAvoidmirror quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The cleaning cycle operates periodically after a predetermined number of deposition-stripping cycles (e.g., every 50 cycles). This periodic intervention removes accumulated undissolved reflective material, ensuring that manufacturing precision and mirror quality are maintained throughout extended operational periods

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The cleaning cycle uses multi-cyclic voltammetry that automatically detects when current response stabilizes, indicating complete removal of metallic film. This self-regulating process ensures thorough cleaning without requiring external intervention, maintaining consistent mirror quality across hundreds of cycles

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the life of electrochemical mirrors by ensuring complete removal of reflective material, maintaining high reflectivity and transmission efficiency beyond initial cycle limits, achieving up to 300 deposition/stripping cycles compared to 50 without cleaning.

Implementation Method 1

By applying a first cathodic potential across the electrodes, the metal ions from the electrolyte electrodeposit a mirror film on the first electrode transmissive substrate

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 2

Applying a second anodic potential across the electrodes oxidizes and strips the metallic mirror film from the first electrode transmissive electrode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The cleaning cycle may include applying to the electrodes multi-cyclic voltammetry. For example, a third potential may be applied across the first and second electrodes which is increased to a fourth potential and then decreased back to the third potential

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Data Source

PatentUS10684522B2Electrochemical mirror system and method
Publication Date: 2020.06.16 FARADAY TECHNOLOGY INC
  • US10684522B2 patent drawing
  • US10684522B2 patent drawing
  • US10684522B2 patent drawing

AI summary

A system and method of operating an electrochemical mirror for reversibly controlling the propagation of electromagnetic radiation. The mirror preferably includes a first electrode transmissive substrate which is substantially transparent to the electromagnetic radiation, a second electrode, and an electrolyte containing metal ions between the pair of electrodes. A first cathodic potential is applied across the electrodes to cause the metal ions from the electrolyte to electrodeposit a mirror film on the first electrode transmissive substrate. A second anodic potential is applied across the electrodes to oxidize and strip the metallic mirror film from the first electrode transmissive electrode. After a plurality of deposition and stripping cycles, a cleaning cycle is initiated to remove undissolved reflective material on the first electrode preferably by applying a third potential across the first and second electrodes which is increased to a fourth potential and then decreased back to the third potential.