Electrochemical Reaction Device Modular Series-Parallel Configuration

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Solution Overview

Problem

Existing electrochemical reaction devices for converting sunlight to chemical energy have low conversion efficiency due to the two-stage excitation process required for carbon dioxide reduction, leading to inefficiencies in energy storage and increased costs.

Innovation Solution

The electrochemical reaction device is designed with a plurality of electrochemical reaction units grouped serially and in parallel, featuring electrolytic tanks with separate storage parts for reduction and oxidation reactions, connected via flow paths to manage pH values and ion flow, enhancing the conversion efficiency from light to chemical substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a two-electrode device with separate oxidation and reduction electrodes is used, then the device can perform electrochemical conversion of sunlight to chemical substances, but the conversion efficiency from sunlight to chemical energy is low due to two-stage excitation

Engineering Contradiction:
Improveconversion efficiencyVSAvoidtwo-stage excitation process
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the oxidation electrode and reduction electrode into a single integrated electrode structure. The electrode includes both an oxidation reaction site and a reduction reaction site, allowing simultaneous occurrence of water oxidation and carbon dioxide reduction in one component. This eliminates the need for separate electrodes and the associated two-stage excitation process, thereby improving energy conversion efficiency while reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If multiple electrochemical reaction units are connected in series and parallel, then conversion efficiency is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveconversion efficiencyVSAvoidnumber of electrochemical reaction units
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the electrochemical reaction device into multiple independent electrochemical reaction units, where each unit contains a complete set of oxidation and reduction reaction sites. These modular units can be connected in series and parallel configurations to scale up the system while maintaining efficient reaction pathways. This segmentation allows for optimized conversion efficiency without proportionally increasing overall device complexity, as each module is self-contained and standardized.

Inventive Principle:
Principle #1Segmentation

3Reliability

If separate storage parts for reduction and oxidation reactions are provided, then pH value variations are managed effectively, but device complexity increases

Engineering Contradiction:
ImprovepH value managementVSAvoidstructure with separate storage parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements separate storage parts within the electrode structure specifically for managing pH variations in different reaction zones. The oxidation reaction site has a dedicated storage part for handling acid generation, while the reduction reaction site has a separate storage part for managing base generation. This localized pH management approach maintains reliable electrochemical reactions without requiring complex external pH control systems, as each reaction zone independently manages its own pH conditions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the conversion efficiency from sunlight to chemical energy by minimizing variations in reaction rates and device area, reducing manufacturing costs, and maintaining efficient energy storage.

Implementation Method 1

a photoelectric conversion layer (33)

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

The electrode on a light irradiated side oxidizes water (2H2O) using light energy to produce oxygen (O2) and hydrogen ions (4H|)

Methodology Applied
Scientific EffectPhotosynthesis: Photosynthesis

Implementation Method 3

the electrode having the reduction catalyst obtains the potential from the electrode that causes the oxidation reaction, thereby reducing carbon dioxide to produce formic acid (HCOOH) or the like

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Data Source

PatentUS10590550B2Electrochemical reaction device
Publication Date: 2020.03.17 KK TOSHIBA
  • US10590550B2 patent drawing
  • US10590550B2 patent drawing
  • US10590550B2 patent drawing

AI summary

An electrochemical reaction device includes a first unit group having a plurality of first electrochemical reaction units and a second unit group having a plurality of second electrochemical reaction units. Respective electrolytic tanks of the plurality of first electrochemical reaction units are serially connected with each other. Respective electrolytic tanks of the plurality of second electrochemical reaction units are serially connected with each other. The electrolytic tanks of the plurality of second electrochemical reaction units are parallelly connected to the electrolytic tanks of the plurality of first electrochemical reaction units.