Electrochemical Reactor for Algae Removal and Microcystin Decomposition

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Solution Overview

Problem

Current methods for mitigating harmful algal blooms and cyanotoxins in water supplies are costly and lack flexibility in deployment, with physical systems requiring expensive investments and chemical remediation necessitating chemical inputs.

Innovation Solution

A system combining electrocoagulation (ECO) and electro-ozonation (EOZ) using a reactor with ozone-producing anodes and iron cathodes, along with electrode arrays made from coated titanium mesh and porous anodes, to remove algae and decompose microcystins, allowing for flexible deployment and cost-effective operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical systems (ultrasonic, cavitation, irradiation, aeration) are used to mitigate algae blooms, then algae removal effectiveness is improved, but capital investment cost increases and system mobility is limited

Engineering Contradiction:
Improvealgae removal effectivenessVSAvoidcapital investment cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical/physical systems (ultrasonic, cavitation, irradiation) with an electrochemical system that uses electrical energy to drive redox reactions. The electrochemical reactor uses electrodes to generate oxidants and facilitate algae cell destruction through chemical reactions rather than mechanical energy input, reducing capital investment while maintaining effectiveness

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using electrochemical reactions controlled by electrical current density, pH, and oxidant generation rates. This allows flexible adjustment of treatment effectiveness without increasing capital investment, as the system can be optimized through parameter adjustment rather than requiring complex mechanical infrastructure

Inventive Principle:
Principle #35Parameter changes

2Reliability

If chemical remediation techniques are used to mitigate algae blooms, then treatment effectiveness is improved, but operational cost increases and deployment flexibility is limited

Engineering Contradiction:
Improvetreatment effectivenessVSAvoiddeployment flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The electrochemical system generates its own oxidants (ozone, hydroxyl radicals, chlorine) through electrochemical reactions at the electrodes, eliminating the need for external chemical addition. The system self-regulates the treatment process through electrical control, providing deployment flexibility without requiring chemical supply chains or complex operational protocols

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses electrical energy as an intermediary to enable treatment effectiveness without direct chemical input. The electrical current acts as a mediator that transforms electrical energy into chemical oxidants at the electrodes, providing a flexible and cost-effective alternative to direct chemical remediation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If electrocoagulation is used to remove algae cells, then algae removal effectiveness is improved, but microcystin decomposition is insufficient

Engineering Contradiction:
Improvealgae cell removalVSAvoidmicrocystin persistence
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent merges electrocoagulation (ECO) with electro-ozonation (EOZ) into a combined electrochemical system. The ECO component removes algae cells through coagulation and precipitation, while the EOZ component simultaneously decomposes microcystins through oxidative reactions. This combination addresses both harmful factors (algae cells and microcystins) effectively

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs composite electrode materials and combined electrochemical processes to achieve multiple treatment functions simultaneously. The system integrates different electrochemical mechanisms (coagulation, oxidation, ozonation) into a unified treatment process that addresses both algae removal and toxin decomposition

Inventive Principle:
Principle #40Composite materials

4Reliability

If electro-ozonation is used to decompose microcystins, then toxin destruction effectiveness is improved, but algae cell removal is insufficient

Engineering Contradiction:
Improvemicrocystin decompositionVSAvoidalgae cell persistence
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines electro-ozonation with electrocoagulation to simultaneously achieve microcystin decomposition and algae cell removal. The EOZ component destroys toxins through oxidation while the ECO component removes algae cells through coagulation and precipitation, addressing both harmful factors concurrently

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively captures algae cells and decomposes microcystins using oxidants like ozone, chlorine, and hydroxyl radicals, providing a cost-effective and flexible solution for water treatment, capable of treating large volumes of contaminated water.

Implementation Method 1

the ECO electrode array releases Fe2+, which is transformed to flocs composed of Fe(OH)2 and Fe(OH)3 to capture algae cells, the flocs being brought to the surface by gas bubbles evolved from the electrolysis reactions

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

Fe2+ which is transformed to flocs composed of Fe(OH)2 and Fe(OH)3 to capture algae cells

Methodology Applied
Scientific EffectCoagulation: Coagulation

Implementation Method 3

Fe2+ which is transformed to flocs composed of Fe(OH)2 and Fe(OH)3

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 4

the EOZ electrode array producing oxidants which decompose microcystins. The oxidants include ozone (O3), chlorine (HOCl/OCl—), and hydroxyl radical (·OH)

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 5

an EOZ electrode array comprising iron plates as both the anodes and cathodes, wherein the ECO and EOZ electrode arrays are each at least partially positioned within the open volume; a DC power source to drive the ECO and EOZ electrode arrays

Methodology Applied
Scientific EffectElectro-ozonation: Ozone

Data Source

PatentUS12151957B2System and method for electrochemical oxidation mitigation of harmful algal bloom and cyanotoxins
Publication Date: 2024.11.26 CLARKSON UNIVERSITY
  • US12151957B2 patent drawing
  • US12151957B2 patent drawing
  • US12151957B2 patent drawing

AI summary

Provided is a system and method using an electrochemical reactor and electrode materials that can effectively treat harmful algae contaminated water supply, such as lake water or seawater. The reactor features the compact design, easy transportation, scalable treatment capacity, and high efficiency for algae inactivation and the degradation of microcystin. The equipment can be installed on boats and docks to directly treat the lake water. It can be driven by electricity provided by grid power, generator, or solar panels, and requires no chemical input.