Electrochemical Sensor Temperature Feedback for Condensation-Free Gas Analysis

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Solution Overview

Problem

Existing electrochemical sensors for analyzing gas components, such as breath alcohol, suffer from reliability issues due to temperature variations affecting measurement accuracy and potential condensation, leading to distorted results.

Innovation Solution

A sensor arrangement with an electrochemical sensor and a temperature sensor unit that measures the temperature of the electrodes using the Seebeck effect, allowing for closed-loop control of electrode temperature to maintain accuracy and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electrochemical sensors are used for gas analysis, then measurement capability is provided, but temperature variations cause measurement inaccuracies and condensation leading to distorted results

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidreliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a feedback mechanism by continuously measuring the temperature of the measuring electrode using a temperature sensor and using this temperature information to compensate for temperature-induced measurement errors. The system measures temperature, compares it to reference values, and adjusts the measurement results accordingly, creating a closed-loop control system that maintains measurement accuracy despite temperature variations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operational parameters by actively controlling and monitoring the temperature of the measuring electrode. By measuring temperature and using it to compensate measurements, the system adapts to varying temperature conditions. The approach involves adjusting measurement interpretations based on temperature parameters rather than maintaining a fixed temperature environment.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If temperature compensation is implemented, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the temperature sensor with the electrochemical sensor assembly, integrating multiple functions into a unified structure. The temperature sensor is positioned in direct thermal contact with the measuring electrode, allowing simultaneous measurement of both chemical and physical parameters without requiring separate, complex temperature control systems. This integration reduces overall device complexity while maintaining measurement accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable gas component analysis by compensating for temperature influences and preventing condensation, ensuring rapid and accurate measurement results.

Implementation Method 1

A temperature sensor measures a first electrical potential at which the first electrochemical reaction occurs and a second electrical potential at which the second electrochemical reaction occurs, both at the same temperature. From the difference between the two measured electrical potentials, the temperature of the measuring electrode is approximately derived.

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentUS20260092891A1Sensor arrangement with an electrochemical sensor and a temperature sensor and process using such a sensor arrangement
Publication Date: 2026.04.02 DRAGER SAFETY AG & CO KAAA
  • US20260092891A1 patent drawing
  • US20260092891A1 patent drawing
  • US20260092891A1 patent drawing

AI summary

A sensor arrangement (100) and a process analyze a gas for a predetermined component and includes an electrochemical sensor (10) with a measuring electrode (20) and a counter electrode (21). An electrolyte (28) is arranged between the electrodes (20, 21). The process is carried out using such a sensor arrangement. A contact segment (7) of an electrically conductive measuring element (6, 7) is in thermal and/or electrical contact with a measurement object (20) (measuring electrode, counter electrode, or electrical contact). A connection segment (6) of the measuring element connects the contact segment to a temperature sensor (9) spatially distanced from the measurement object. The temperature sensor directly or indirectly measures the temperature of the contact segment, particularly the temperature of the connection segment. Depending on this measurement result, the temperature of the measuring electrode and/or the temperature of the counter electrode is determined and optionally controlled.